Switchable polymer-dispersed liquid crystal optical elements
View Patent ↗Transmission and reflection type holograms may be formed utilizing a novel polymer-dispersed liquid crystal (PDLC) material and its unique switching characteristics to form optical elements. Applications for these switchable holograms include communications switches and switchable transmission, and reflection red, green, and blue lenses. The PDLC material of the present invention offers all of the features of holographic photopolymers with the added advantage that the hologram can be switched on and off with the application of an electric field. The material is a mixture of a polymerizable monomer and liquid crystal, along with other ingredients, including a photoinitiator dye. Upon irradiation, the liquid crystal separates as a distinct phase of nanometer-size droplets aligned in periodic channels forming the hologram. The material is called a holographic polymer-dispersed liquid crystal (H-PDLC).
1. A method for forming a switchable holographic filter comprising:
inserting a first end of a first optical fiber into a first end of a capillary tube and inserting a first end of a second optical fiber into a second end of a capillary tube, leaving a space within the capillary tube between the first end of the first optical fiber and the first end of the second optical fiber;
filling the space within the capillary tube with a polymerizable material;
exposing the polymerizable material to light radiation, thereby forming a switchable holographic filter within the capillary tube; and
removing the capillary tube.
2. The method according to claim 1 , further comprising:
attaching a first GRIN lens to the first end of the first optical fiber and a second GRIN lens to the first end of the second optical fiber, prior to inserting the first end of the first optical fiber and the first end of the second optical fiber into the capillary tube.
3. The method according to claim 1 , wherein filling the space within the capillary tube includes injecting the polymerizable material into the capillary tube via a syringe.
4. The method according to claim 3 , further comprising:
positioning the filled capillary tube between at least two optical flats;
clamping the at least two optical flats together with the filled capillary tube therebetween; and
injecting an index matching solution in all spaces between the filled capillary tube and the at least two optical flats.
5. The method according to claim 4 , wherein exposing the polymerizable material to radiation includes irradiating the filled capillary tube with two beams of radiation.
6. The method according to claim 5 , wherein the two beams of radiation are incident upon the filled capillary tube from the same side.
7. The method according to claim 6 , further comprising:
positioning the exposed capillary within a groove etched into a substrate; and
depositing a set of finger electrodes on the surface of the substrate on either side of the groove containing the exposed capillary.
8. The method according to claim 6 , further comprising wrapping a coil of wire around the exposed capillary.
9. The method according to claim 6 , further comprising positioning the exposed capillary between at least two heating elements.
10. The method according to claim 1 , wherein the polymerizable material comprises:
(a) a polymerizable monomer comprising at least one acrylate;
(b) at least one type of liquid crystal material;
(c) a chain-extending monomer;
(d) a coinitiator; and
(e) a photoinitiator.
11. A magnetically switchable holographic filter formed in accordance with the method of claim 1 further comprising:
a coil of wire wrapped around a polymerized portion of the switchable holographic filter.
12. The magnetically switchable holographic filter according to claim 11 , wherein the switchable grating is made of a polymer-dispersed liquid crystal material.