Spa heater system and methods for controlling
View Patent ↗A spa system comprises an electrically powered heater. The electrically powered heater comprises a heating element capable of drawing a rated current when switched on to an AC line voltage. An electronic control system is programmed to control the heating element to draw less than the rated current.
1. A method of controlling a spa heater, comprising:
determining a current drawn by non-heater components of the spa;
calculating an available current capacity for the heater;
controlling a current drawn by the heater to equal approximately the available current capacity for the heater;
receiving a signal to change the state of one of the non-heater components;
de-energizing the heater prior to changing the state of the one of the non-heater components;
changing the state of the one of the non-heater components; and
determining the current drawn by the non-heater components after changing the state of the one of the non-heater components.
2. The method of claim 1 , wherein controlling the current drawn by the heater comprises setting the timing of a plurality of consecutive voltage gate pulses to a triac to control the time during each of a plurality of consecutive AC cycles during which the heater can draw current.
3. The method of claim 1 , wherein controlling the current drawn by the heater comprises setting the timing of a plurality of consecutive voltage gate pulses to a triac to control the time during each of a plurality of consecutive AC cycles during which the heater draws current.
4. The method of claim 1 , further comprising:
receiving a start heating signal; and
determining the current drawn by the non-heater components prior to energizing the heater.
5. A method of controlling an electrically-powered heater in a bathing installation including a recirculating water flow path in fluidic communication with a bathing installation vessel for holding water and electrically-powered non-heater components, the method comprising:
receiving a signal to change the state of one of the non-heater components;
de-energizing the heater prior to changing the state of the one of the non-heater components;
changing the state of the one of the non-heater components;
determining the current drawn by the non-heater components after changing the state of the one of the non-heater components
calculating an available current capacity for the heater;
controlling a current drawn by the heater to so that said current does not exceed the available current capacity for the heater.
6. The method of claim 5 , wherein said determining a current drawn by the non-heater components comprises measuring the current being drawn by the bathing installation using a current sensor.
7. The method of claim 5 , further comprising:
receiving a start heating signal; and
determining the current drawn by the non-heater components prior to energizing the heater.
8. A bathing installation, comprising:
an electrically-powered heater;
a bathing installation vessel for holding water;
a recirculating water flow path in fluidic communication with the bathing installation vessel and the heater;
electrically-powered non-heater components;
a microprocessor-based control system, comprising:
a control algorithm for controlling the heater and the non-heater components to control a bathing installation environment including temperature of the bathing installation water;
means for changing the state of one of the non-heater components in response to a received signal or pursuant to the control algorithm;
means for de-energizing the heater prior to changing the state of the one of the non-heater components;
means for determining the current drawn by the non-heater components after changing the state of the one of the non-heater components while the heater is de-activated;
means for calculating an available current capacity for the heater;
means for activating the heater and controlling a current drawn by the heater to so that said current does not exceed the available current capacity for the heater.
9. The installation of claim 8 , wherein the means for determining the current drawn by the non-heater components comprises a current sensor for measuring the current drawn by the installation.
10. The installation of claim 8 , wherein the means for determining the current drawn by the non-heater components comprises means for calculating the current drawn by non-heater components responsive, at least in part, to a table of nominal current usage values stored in a memory.