IP Library Granted Patent US 7,236,692
Granted Patent B2
US 7,236,692 · App. 11/002,962 · Granted Jun 26, 2007

Spa heater system and methods for controlling

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Quick Facts
Patent No.
US 7,236,692
App. No.
11/002,962
Granted
Jun 26, 2007
Kind
B2
Abstract

A spa system comprises an electrically powered heater. The electrically powered heater comprises a heating element capable of drawing a rated current when switched on to an AC line voltage. An electronic control system is programmed to control the heating element to draw less than the rated current.

Claims (38)

1. A method of controlling a spa heater, comprising:

determining a current drawn by non-heater components of the spa;

calculating an available current capacity for the heater;

controlling a current drawn by the heater to equal approximately the available current capacity for the heater;

receiving a signal to change the state of one of the non-heater components;

de-energizing the heater prior to changing the state of the one of the non-heater components;

changing the state of the one of the non-heater components; and

determining the current drawn by the non-heater components after changing the state of the one of the non-heater components.

2. The method of claim 1 , wherein controlling the current drawn by the heater comprises setting the timing of a plurality of consecutive voltage gate pulses to a triac to control the time during each of a plurality of consecutive AC cycles during which the heater can draw current.

3. The method of claim 1 , wherein controlling the current drawn by the heater comprises setting the timing of a plurality of consecutive voltage gate pulses to a triac to control the time during each of a plurality of consecutive AC cycles during which the heater draws current.

4. The method of claim 1 , further comprising:

receiving a start heating signal; and

determining the current drawn by the non-heater components prior to energizing the heater.

5. A method of controlling an electrically-powered heater in a bathing installation including a recirculating water flow path in fluidic communication with a bathing installation vessel for holding water and electrically-powered non-heater components, the method comprising:

receiving a signal to change the state of one of the non-heater components;

de-energizing the heater prior to changing the state of the one of the non-heater components;

changing the state of the one of the non-heater components;

determining the current drawn by the non-heater components after changing the state of the one of the non-heater components

calculating an available current capacity for the heater;

controlling a current drawn by the heater to so that said current does not exceed the available current capacity for the heater.

6. The method of claim 5 , wherein said determining a current drawn by the non-heater components comprises measuring the current being drawn by the bathing installation using a current sensor.

7. The method of claim 5 , further comprising:

receiving a start heating signal; and

determining the current drawn by the non-heater components prior to energizing the heater.

8. A bathing installation, comprising:

an electrically-powered heater;

a bathing installation vessel for holding water;

a recirculating water flow path in fluidic communication with the bathing installation vessel and the heater;

electrically-powered non-heater components;

a microprocessor-based control system, comprising:

a control algorithm for controlling the heater and the non-heater components to control a bathing installation environment including temperature of the bathing installation water;

means for changing the state of one of the non-heater components in response to a received signal or pursuant to the control algorithm;

means for de-energizing the heater prior to changing the state of the one of the non-heater components;

means for determining the current drawn by the non-heater components after changing the state of the one of the non-heater components while the heater is de-activated;

means for calculating an available current capacity for the heater;

means for activating the heater and controlling a current drawn by the heater to so that said current does not exceed the available current capacity for the heater.

9. The installation of claim 8 , wherein the means for determining the current drawn by the non-heater components comprises a current sensor for measuring the current drawn by the installation.

10. The installation of claim 8 , wherein the means for determining the current drawn by the non-heater components comprises means for calculating the current drawn by non-heater components responsive, at least in part, to a table of nominal current usage values stored in a memory.

Assignments (12)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBER 8191183 PREVIOUSLY RECORDED AT REEL: 054344 FRAME: 0637. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Aug 10, 2021
From: BMO HARRIS BANK, N.A.
To: BALBOA WATER GROUP, LLC
Reel/Frame 057144/0919 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 6, 2020
From: BALBOA WATER GROUP, LLC
To: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 054341/0169 →
RELEASE OF SECURITY INTEREST Recorded Nov 6, 2020
From: BMO HARRIS BANK, N.A.
To: BALBOA WATER GROUP, LLC
Reel/Frame 054344/0627 →
RELEASE OF SECURITY INTEREST Recorded Mar 23, 2020
From: DYMAS FUNDING COMPANY, LLC
To: BALBOA INSTRUMENTS, INC.
Reel/Frame 052198/0190 →
RELEASE OF SECURITY INTEREST Recorded Mar 20, 2020
From: PNC BANK, NATIONAL ASSOCIATION
To: BALBOA WATER GROUP, INC.; BALBOA INSTRUMENTS, INC.; G-G DISTRIBUTION AND DEVELOPMENT CO., INC.; SPA & BATH HOLDINGS, INC.; BALBOA WATER GROUP, LLC
Reel/Frame 052918/0717 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 019353 FRAME: 0926. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 19, 2020
From: BALBOA INSTRUMENTS, INC.
To: DYMAS FUNDING COMPANY, LLC
Reel/Frame 052192/0260 →
ENTITY CONVERSION Recorded Mar 11, 2020
From: BALBOA WATER GROUP, INC.
To: BALBOA WATER GROUP, LLC
Reel/Frame 052150/0661 →
PATENT SECURITY AGREEMENT Recorded Feb 12, 2020
From: BALBOA WATER GROUP, LLC
To: BMO HARRIS BANK N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 051906/0375 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2013
From: BALBOA INSTRUMENTS, INC.
To: BALBOA WATER GROUP, INC.
Reel/Frame 030965/0092 →
SECURITY AGREEMENT Recorded Nov 19, 2009
From: BALBOA WATER GROUP, INC.; BALBOA INSTRUMENTS, INC.; G-G DISTRIBUTION AND DEVELOPMENT CO., INC.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 023538/0406 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2007
From: BALBOA INSTRUMENTS, INC.
To: DYMAS FUNDING COMPANY, LLC
Reel/Frame 019353/0926 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2005
From: TRONG, TRAN
To: BALBOA INSTRUMENTS, INC.
Reel/Frame 016437/0196 →