Rotation angle detector
View Patent ↗A rotation angle detector has a rotary member which is rotated in association with a steering shaft, detecting members each of which is rotated in association with the rotary member, magnets which are arranged in correspondence to these detecting members and rotated integrally with these corresponding detecting members, magnetic sensing devices which are arranged opposed to the respective corresponding magnets, and a controlling circuit for calculating a rotation angle of the steering shaft based on detection signals from the magnetic sensing devices, wherein at least one of the magnets has a first section on a side of the magnetic sensing device, and a second section on a side opposite to the magnetic sensing device, and the north pole and the south pole of the first section are arranged in a reversed manner to those of the second section.
1. A rotation angle detector for detecting a rotation angle of a shaft member, comprising:
a rotary member which is to be rotated in association with the shaft member;
a first detection member to be rotated in association with said rotary member;
a second detection member to be rotated in association with said rotary member;
a first magnet to be rotated integrally with said first detection member;
a second magnet to be rotated integrally with said second detection member;
a first magnetic sensing device opposed to said first magnet;
a second magnetic sensing device opposed to said second magnet; and
a controlling circuit for calculating a rotation angle of the shaft member based on detection signals outputted from said first and second magnetic sensing devices,
wherein said first magnet includes a first section on a side facing said first magnetic sensing device, and a second section on a side facing away from said first magnetic sensing device, with the north pole and the south pole of said first section being arranged in a reversed manner relative to the north pole and the south pole of said second section.
2. The rotation angle detector according to claim 1 , wherein
each of said first and second magnets has a shape of a rectangular parallelepiped.
3. The rotation angle detector according to claim 2 , wherein said first detection member has a first recessed portion in a central part thereof and said second detection member has a second recessed portion in a central part thereof, with said first magnet being seated in said first recessed portion and said second magnet being seated in said second recessed portion, and further comprising:
first pressing portions for pressing said first magnet at substantially diagonal positions thereof in opposite and substantially parallel directions to allow said first magnet to be pressingly held in said first recessed portion against opposing side walls of said first recessed portion; and
second pressing portions for pressing said second magnet at substantially diagonal positions thereof in opposite and substantially parallel directions to allow said second magnet to be pressingly held in said second recessed portion against opposing side walls of said second recessed portion.
4. The rotation angle detector according to claim 3 , further comprising:
a first magnet holding member for fixedly holding said first magnet in said first recessed portion, with said first pressing portions being on said first magnet holding member; and
a second magnet holding member for fixedly holding said second magnet in said second recessed portion, with said second pressing portions being on said second magnet holding member.
5. The rotation angle detector according to claim 4 , wherein
said first magnet holding member includes a first base portion having a shape corresponding to a cross-sectional shape of said first magnet, and also includes a first hook portion extending from said first base portion in a direction orthogonal to the opposite and substantially parallel directions in which said first magnet is pressed by said first pressing portions at the substantially diagonal positions thereof, and
said second magnet holding member includes a second base portion having a shape corresponding to a cross-sectional shape of said second magnet, and also includes a second hook portion extending from said second base portion in a direction orthogonal to the opposite and substantially parallel directions in which said second magnet is pressed by said second pressing portions at the substantially diagonal positions thereof.
6. The rotation angle detector according to claim 5 , wherein
said first base portion has a first projection that contacts said first magnet so as to press said first magnet against said first detection member, and
said second base portion has a second projection that contacts said second magnet so as to press said second magnet against said second detection member.
7. The rotation angle detector according to claim 6 , wherein
said rotary member comprises a first spur gear,
said first detection member comprises a second spur gear, and
said second detection member comprises a third spur gear.
8. The rotation angle detector according to claim 7 , wherein
an amount of teeth of said first spur gear is different from an amount of teeth of said second spur gear,
an amount of teeth of said first spur gear is different from an amount of teeth of said third spur gear, and
an amount of teeth of said second spur gear is different from an amount of teeth of said third spur gear.
9. The rotation angle detector according to claim 8 , wherein
said teeth of said first spur gear are meshed with said teeth of said second spur gear and said teeth of said third spur gear.
10. The rotation angle detector according to claim 8 , wherein
said teeth of one of said second and third spur gears are meshed with said teeth of said first spur gear and said teeth of the other of said second and third spur gears.
11. The rotation angle detector according to claim 3 , wherein
said substantially diagonal positions of said first magnet correspond to two diagonal corner portions of said first magnet such that said first magnet is to be pressingly held in said first recessed portion against opposing side walls of said first recessed portion by having another two diagonal corner portions of said first magnet be pressed against said opposing side walls, respectively, and
said substantially diagonal positions of said second magnet correspond to two diagonal corner portions of said second magnet such that said second magnet is to be pressingly held in said second recessed portion against opposing side walls of said second recessed portion by having another two diagonal corner portions of said second magnet be pressed against said opposing side walls, respectively.
12. The rotation angle detector according to claim 1 , wherein
said rotary member comprises a first spur gear,
said first detection member comprises a second spur gear, and
said second detection member comprises a third spur gear.
13. The rotation angle detector according to claim 12 , wherein
an amount of teeth of said first spur gear is different from an amount of teeth of said second spur gear,
an amount of teeth of said first spur gear is different from an amount of teeth of said third spur gear, and
an amount of teeth of said second spur gear is different from an amount of teeth of said third spur gear.
14. The rotation angle detector according to claim 13 , wherein
said teeth of said first spur gear are meshed with said teeth of said second spur gear and said teeth of said third spur gear.
15. The rotation angle detector according to claim 13 , wherein
said teeth of one of said second and third spur gears are meshed with said teeth of said first spur gear and said teeth of the other of said second and third spur gears.
16. The rotation angle detector according to claim 1 , further comprising:
a first magnet holding member for fixedly holding said first magnet in said first recessed portion, and
a second magnet holding member for fixedly holding said second magnet in said second recessed portion.
17. The rotation angle detector according to claim 16 , wherein
said first magnet holding member includes a first base portion having a shape corresponding to a cross-sectional shape of said first magnet, and also includes a first hook portion extending orthogonally from said first base portion, and
said second magnet holding member includes a second base portion having a shape corresponding to a cross-sectional shape of said second magnet, and also includes a second hook portion extending orthogonally from said second base portion.
18. The rotation angle detector according to claim 17 , wherein
said first base portion has a first projection that contacts said first magnet so as to press said first magnet against said first detection member, and
said second base portion has a second projection that contacts said second magnet so as to press said second magnet against said second detection member.
19. The rotation angle detector according to claim 1 , wherein
said first magnetic sensing device is mounted on a wiring substrate at a position opposing said first detection member, and
said second magnetic sensing device is mounted on said wiring substrate at a position opposing said second detection member.
20. The rotation angle detector according to claim 1 , wherein
the shaft member includes a steering shaft for use in an automotive vehicle.