IP Library Granted Patent US 8,636,513
Granted Patent B2
US 8,636,513 · App. 11/013,145 · Granted Jan 28, 2014

Fabricating a base compatible with physical tooth models

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,636,513
App. No.
11/013,145
Granted
Jan 28, 2014
Kind
B2
Abstract

Systems and methods produce a physical base for receiving physical tooth models by receiving position information for the physical tooth models on the physical base and machining first features on a base plate in accordance with the position information to produce the physical base, wherein the first features are configured to receive the physical tooth models.

Claims (11)

1. A method for producing a physical base for receiving physical tooth models, comprising:

receiving, at a computer, a digital base model, said digital base model comprising position information for the physical tooth models to be positioned on the physical base, wherein the position information comprises tooth model positions within a tooth arch model; and

machining, by an apparatus controlled by the computer, a base plate in accordance with the position information of the digital base model to produce the physical base, wherein the machining comprises:

machining first features on the base plate, wherein

the first features comprise receiving features and are configured to receive the physical tooth models, wherein the physical tooth models include second features that are complimentary to the first features, wherein the first features in the physical base are labeled by a first predetermined sequence that precisely defines the positions of the physical tooth models on the base such that the first features in the physical base and the second features in the physical tooth models can join together to enable a reception of physical tooth models by the physical base and the physical tooth models are labeled by a second predetermined sequence that define the positions of the physical tooth models on the base, wherein the second features of said physical tooth models that are labeled include at least one of a barcode, a printed symbol, a hand-written symbol, and a Radio Frequency Identification, wherein the first predetermined sequence and said second predetermined sequence are in parallel with each other, wherein the first features enable removal and re-assembly of the physical tooth models, wherein the physical base comprises a plurality of base components, wherein each base component of the plurality of base components comprises base component features that are configured to assist in an assembly of the plurality of base components to form the physical base such that each base component is individually replaceable to form a different base configuration for the tooth arch model without changing base components that are not changed in orthodontic steps of an orthodontic process, such that a first stage of the orthodontic process having a first tooth arch model is enabled to share the same physical tooth models as a second stage of the orthodontic process having a second tooth arch model, wherein the base component features comprise at least one of a pin, a registration slot, a socket, a notch, a protrusion, a hole, an interlocking mechanism, a jig, and pluggable or attachable features.

2. The method of claim 1 , wherein the first features or the second features include one or more of registration slots, a socket, a pin, a notch, a protrusion, a hole, an interlocking mechanism, a jig, and a pluggable or an attachable feature.

3. The method of claim 1 , wherein machining first features on the base plate comprises milling and/or drilling the base plate in accordance with the position information.

4. The method of claim 1 , wherein machining first features on the base plate comprises machining the base plate using Computer Numerical Control (CNC) based manufacturing in accordance with the position information.

5. The method of claim 1 , wherein the position information comprises data specifying locations and orientations of a patient's teeth or a desired locations and orientations of a patient's teeth in a orthodontic treatment.

6. The method of claim 1 , wherein the physical base comprises a material selected from the group consisting of plastics, polymers, urethane, epoxy, plaster, stone, clay, acrylic, metals, wood, paper, ceramics, and porcelain.

7. The method of claim 1 , further comprising acquiring the position information from a patient's arch.

Assignments (2)
INTELLECTUAL PROPERTY TRANSFER AGREEMENT Recorded Jan 10, 2007
From: ORTHOCLEAR HOLDINGS, INC.; ORTHOCLEAR PAKISTAN PVT LTD.; WEN, HUAFENG
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 018746/0929 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2005
From: WEN, HUAFENG
To: ORTHOCLEAR HOLDINGS, INC.
Reel/Frame 016703/0881 →