Cone disc infinitely-variable gearbox
View Patent ↗A cone disc infinitely-variable gearbox including a shaft, a cone disc preferably embodied in one piece with the shaft, a cone disc connected to the shaft in a non-rotating axially-displaceable manner, a bearing ring axially fixed onto the shaft at a separation from the rear face of the displaceable cone disc, a radial inner pressure chamber formed between the cone disc and the bearing ring, which may be altered in the axial direction and which may be pressurized with pressure medium, through an opening embodied in the shaft, for displacement of the cone disc and a radial outer pressure chamber which may be altered in the axial direction and which may be pressurized with pressure medium, through a further opening embodied in the shaft, for displacement of the cone disc.
1. Cone pulley continuously variable transmission (CVT) comprising:
a shaft,
a first cone pulley that is integral with the shaft,
a second cone pulley that is non-rotatably connected to the shaft and in an axially movable manner,
a support ring that is axially immovably mounted to the shaft at a distance from a rear side of the axially movable cone pulley,
a radially inner pressure chamber that is formed between the axially movable cone pulley and the support ring, wherein the inner pressure chamber is variable in the axial direction and is pressurized through a first passageway in the shaft for axially moving the axially movable cone pulley, and
a radially outer pressure chamber that is variable in an axial direction and is pressurized through a second passageway in the shaft for axially moving the axially movable cone pulley,
wherein the second passageway inside the shaft is connected to the radially outer pressure chamber via a passageway in the axially movable cone pulley, and
wherein the inner and outer pressure chambers are separated from each other by an axially-extending cylindrical annular wall.
2. Cone pulley CVT according to claim 1 , wherein the second passageway in the shaft extends into an annulus located between the axially movable cone pulley and the shaft and communicates with the passageway in the movable cone pulley.
3. Cone pulley CVT according to claim 1 , wherein the support ring includes a radially inner and a radially outer ring component, with surfaces of the radially outer ring component bordering the radially outer pressure chamber.
4. Cone pulley CVT according to claim 3 , wherein the ring components are integrally formed.
5. Cone pulley CVT according to claim 4 , wherein the radially outer ring component is pushed form-fittingly onto the radially inner ring component when the radially outer pressure chamber is pressurized.
6. Cone pulley CVT according to claim 3 , wherein the ring components are formed sheet-metal pieces that are press-fit connected to one another.
7. Cone pulley CVT according to claim 3 , wherein a coil spring without surface-ground, substantially flat coil ends is positioned between the radially inner ring component and the cone pulley.
8. Cone pulley CVT according to claim 1 , wherein a hood is mounted on at least one of an input and an output pulley set.
9. Cone pulley CVT according to claim 8 , wherein an end of the annular wall receives the hood.
10. Cone pulley CVT according to claim 9 , wherein the support ring is welded to the shaft.
11. Cone pulley CVT according to claim 9 , wherein the support ring is axially form-fittingly fixed to the shaft by at least one component that engages in a recess located in the outer circumference of the shaft and a recess located in an inner circumference of the support ring.
12. Cone pulley continuously variable transmission (CVT) comprising:
a shaft,
a first cone pulley that is integral with the shaft,
a second cone pulley that is non-rotatably connected to the shaft and in an axially movable manner,
a support ring that is axially immovably mounted to the shaft at a distance from a rear side of the axially movable cone pulley,
a radially inner pressure chamber that is formed between the axially movable cone pulley and the support ring, wherein the inner pressure chamber is variable in the axial direction and is pressurized through a first passageway in the shaft for axially moving the axially movable cone pulley, and
a radially outer pressure chamber that is variable in an axial direction and is pressurized through a second passageway in the shaft for axially moving the axially movable cone pulley,
wherein the second passageway inside the shaft is connected to the radially outer pressure chamber via a substantially radial passageway in the axially movable cone pulley, and
wherein the radially outer pressure chamber is bordered toward the axially movable cone pulley by a floor of an annular wall structure with an inner and an outer axial annular wall, said annular walls being sealed and axially movable relative to the support ring, and the passageway in the axially movable cone pulley communicates with the radially outer pressure chamber through an opening in the annular wall structure.
13. Cone pulley CVT according to claim 12 , wherein the axially movable cone pulley, the support ring, the outer annular wall, and the outer annular component are identical in construction for input and output sides of the transmission.