IP Library Granted Patent US 7,566,744
Granted Patent B2
US 7,566,744 · App. 11/017,390 · Granted Jul 28, 2009

Environmentally friendly demulsifiers for crude oil emulsions

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Quick Facts
Patent No.
US 7,566,744
App. No.
11/017,390
Granted
Jul 28, 2009
Kind
B2
Abstract

The present invention provides environmentally friendly demulsifiers for the break down of petroleum oil applications. The demulsification formulations of the present invention are biodegradable and are low in toxicity. The demulsifiers include a poly(tetramethylene glycol) and an alkylene glycol copolymer linked to the poly(tetramethylene glycol) by a difunctional coupling agent.

Claims (23)

1. A demulsifler comprising about 5% to about 90% by weight of the demulsifier of a poly(tetramethylene glycol); and about 1% to about 50% by weight of the demulsifier of an alkylene glycol copolymer linked thereto by about 5% to about 90% by weight of the demulsifier of a difunctional coupling agent, wherein said difunctional coupling agent is a carboxylic diacid selected from the group consisting of adipic acid, succinic acid, glutaric acid, and terephthalic acid wherein the alkylene glycol copolymer further comprises an alkoxylated amine.

2. The demulsifier of claim 1 wherein the alkoxylated amine has the following formula:

wherein R 1 is selected from the group consisting of an alkyl radical having from 1 to about 23 carbon atoms and an alkenyl radical having from 2 to about 23 carbon atoms, R 2 is H or CH 3 , and a and b independently range from 1 to about 50.

3. The demulsifier of claim 2 wherein R 1 has from about 16 to about 18 carbon atoms, R 2 is H, a=8 and b=8.

4. A water-in-oil demulsifier comprising a poly(tetramethylene glycol); and an alkoxylated amine linked thereto by a difunctional coupling agent, wherein said difunctional coupling agent is a carboxylic diacid.

5. The demulsifier of claim 4 having the formula:

-[(A-B) m -(D-B)-] n -

wherein A is the poly(tetramethylene glycol), B is the difunctional coupling agent and D is the alkoxylated amine, m is in the range from about 0.01 to about 100, and n is an integer in the range from 1 to about 100.

6. The demulsifier of claim 5 wherein A is present from about 10% to about 90% by weight.

7. The demulsifier of claim 4 wherein the poly(tetramethylene glycol) is poly(tetrahydrofuran) having a molecular weight from about 100 to about 10,000.

8. The demulsifier of claim 4 wherein the difunctional coupling agent is selected from the group consisting of aliphatic carboxylic diacids having from 1 to about 20 carbon atoms and aromatic carboxylic diacids having from 1 to about 20 carbon atoms.

9. The demulsifier of claim 4 wherein the difunctional coupling agent is selected from the group consisting of adipic acid, succinic acid, glutaric acid and terephthalic acid.

10. The demulsifier of claim 4 wherein the demulsifler has a biodegradation of at least about 20%.

11. The demulsifier of claim 10 wherein the biodegradation is from about 25% to about 55%.

12. A water-in-oil demulsifier comprising a poly(tetramethylene glycol); and an alkoxylated amine linked thereto by a difunctional coupling agent, wherein the alkoxylated amine has the following formula:

wherein R 1 is selected from the group consisting of an alkyl radical having from 1 to about 23 carbon atoms and an alkenyl radical having from 2 to about 23 carbon atoms, R 2 is H or CH 3 , and a and b independently range from 1 to about 50.

13. The demulsifier of claim 12 wherein R 1 has from about 16 to about 18 carbon atoms, R 2 is H, a=8 and b=8.

14. A method of breaking an emulsion comprising oil and water comprising: contacting the emulsion with one or more demulsifiers selected from 1) a poly(tetramethylene glycol) and an alkylene glycol copolymer linked thereto by a difunctional coupling agent; 2) a poly(tetramethylene glycol) and an alkylene glycol copolymer that includes an alkoxylated amine, the alkylene glycol copolymer-alkoxylated amine linked to the poly(tetramethylene glycol) by a difunctional coupling agent; and 3) a poly(tetramethylene glycol) and an alkoxylated amine linked to the poly(tetramethylene glycol) by a difunctional coupling agent, wherein said difunctional coupling agent is a carboxylic diacid selected from the group consisting of adipic acid, succinic acid, glutaric acid, and terephthalic acid.

15. The method of claim 14 further comprising dispersing the demulsifier in a liquid carrier.

16. The method of claim 15 wherein the liquid carrier is selected from the group consisting of aromatic hydrocarbons, aliphatic hydrocarbons, glycols, glycol ethers, alcohols, water and fatty acid methyl esters or combinations thereof.

17. The method of claim 14 wherein the demulsifier is used in combination with one or more additional demulsifiers.

18. The method of claim 17 wherein the additional demulsifiers are selected from the group consisting of alkylphenol formaldehyde condensation products, polyalkylene glycols, organic sulfonates, alkoxylated alcohols, alkoxylated polyols, fatty acids, complex resin esters, alkoxylated fatty amines and alkoxylated polymeric amines.

19. The method of claim 14 wherein the emulsion is a water-in-oil emulsion.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: CHAMPIONX USA INC.
Reel/Frame 060304/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2020
From: ECOLAB USA INC.
To: CHAMPIONX USA INC.
Reel/Frame 053849/0537 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 052848/0368 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053250/0001 →
CHANGE OF NAME Recorded Jun 1, 2020
From: NALCO COMPANY LLC
To: CHAMPIONX LLC
Reel/Frame 052800/0358 →
CHANGE OF NAME Recorded May 30, 2020
From: NALCO COMPANY
To: NALCO COMPANY LLC
Reel/Frame 052797/0794 →
MERGER Recorded Feb 11, 2009
From: NALCO ENERGY SERVICES L.P
To: NALCO COMPANY
Reel/Frame 022242/0697 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2005
From: NEWMAN, STEVEN P.; HAHN, CARL; MCCLAIN, ROBERT D.
To: NALCO ENERGY SERVICES
Reel/Frame 016282/0166 →