IP Library Granted Patent US 7,606,381
Granted Patent B2
US 7,606,381 · App. 11/019,613 · Granted Oct 20, 2009

Method for manufacturing an ear device having a retention element

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Quick Facts
Patent No.
US 7,606,381
App. No.
11/019,613
Granted
Oct 20, 2009
Kind
B2
Abstract

The invention relates to a method for manufacturing a first ear device having ( 12 ) a first retention element ( 14 ) to be worn at least in part in at least one of the outer ear and the ear canal of a user and a second ear device ( 12 ′) having a second retention element ( 14 ′) to be worn at least in part in at least the outer ear and the ear canal of the user, comprising: defining a data format; measuring the inner shape of the user's outer ear and ear canal; manufacturing the first retention element, wherein the outer surface of the first retention element is individually shaped according to the measured inner shape of the user's outer ear and ear canal; obtaining a digital data set according to the data format, which is representative of the measured inner shape of the user's outer ear and ear canal; providing the user with a personal copy of the digital data set for personal use by the user; and using the personal copy of the digital data set for manufacturing the second retention element, wherein the outer surface of the second retention element is individually shaped according to the measured inner shape of the user's outer ear and ear canal.

Claims (15)

1. A method for manufacturing an ear device having a retention element to be worn at least in part in at least one of an outer ear and an ear canal of a user, comprising:

measuring an inner shape of said user's outer ear and ear canal;

sampling statistical data regarding changes of ear anatomy caused by aging;

establishing a model based on said statistical aging data for estimating changes of ear anatomy of said user caused by aging;

estimating from said model an actual inner shape of said user's outer ear and ear canal based on said measured inner shape of said user's outer ear and ear canal by taking into account a time interval having passed since said measured shape of said user's outer ear and ear canal was measured; and

using said estimated actual shape of said user's outer ear and ear canal for providing said user with said retention element, wherein an outer surface of said retention element is individually shaped according to an inner shape of said user's outer ear and ear canal.

2. The method of claim 1 , wherein, for providing said user with said retention element, said retention element is manufactured based on said estimated actual shape of said user's outer ear and ear canal, wherein said outer surface of said retention element is individually shaped according to said estimated actual inner shape of the user's outer ear and ear canal.

3. The method of claim 1 , further comprising, for providing said user with said retention element:

comparing said estimated actual shape with said measured shape and providing said user with an alert, if it is found that the deviation between said measured shape of said user's outer ear and ear canal and said estimated actual shape of said user's outer ear and ear canal fulfils a predefined condition.

4. The method of claim 3 , wherein said alert is to remind said user to have the shape of the user's outer ear and ear canal re-measured;

further comprising, for providing the user with said retention element:

re-measuring the inner shape of the user's outer ear and ear canal; and

manufacturing said retention element based on said re-measured shape of the user's outer ear and ear canal, wherein an outer surface of said retention element is individually shaped according to said re-measured inner shape of said user's outer ear and ear canal.

5. The method of claim 1 , wherein said statistical data is sampled by repeatedly measuring said inner shape of said user's outer ear and ear canal over a time period.

6. The method of claim 1 , wherein said statistical data is sampled by repeatedly measuring an inner shape of an outer ear and ear canal of persons other than said user.

Assignments (3)
CHANGE OF NAME Recorded Sep 24, 2015
From: PHONAK AG
To: SONOVA AG
Reel/Frame 036674/0492 →
RE-RECORD TO CORRECT THE ASSIGNEE'S POSTAL CODE, PREVIOUSLY RECORDED ON REEL 016122 FRAME 0709. Recorded May 4, 2006
From: HAUSSMANN, MATHIAS
To: PHONAK AG
Reel/Frame 017582/0486 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2004
From: HAUSSMANN, MATHIAS
To: PHONAK AG
Reel/Frame 016122/0709 →