IP Library Granted Patent US 7,579,086
Granted Patent B2
US 7,579,086 · App. 11/020,063 · Granted Aug 25, 2009

Substrate for use in crystallization and method for producing the same

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Quick Facts
Patent No.
US 7,579,086
App. No.
11/020,063
Granted
Aug 25, 2009
Kind
B2
Abstract

A substrate for use in crystallization has a base member, and an organic molecular film on a surface of the base member. The organic molecular film has non-affinity to a liquid, and the surface of the base member and the organic molecular film are covalently bound to each other. The substrate formed with the organic molecular film having non-affinity to the liquid on the surface of the base member is produced by contacting the surface of the base member having an active hydrogen atom or the surface of the base member to which the active hydrogen atom is introduced, with an organic molecule including a terminal-bonding functional group capable of covalently bonding to the surface of the base member at one end thereof, and a functional group showing non-affinity to the liquid at the other end thereof so as to covalently bond the terminal-bonding functional group of the organic molecule to the active hydrogen atom on the surface of the base member by reaction of the terminal-bonding functional group with the active hydrogen atom. The substrate enables to efficiently crystallize polymeric compounds including biomolecules such as proteins, nucleic acids, and sugars; and resins, as well as other organic compounds, and inorganic compounds.

Claims (108)

1. A substrate for use in crystallization comprising:

a base member having a surface; and

an organic molecular film on the surface of the base member,

the organic molecular film having a thickness of 0.5 to 100 nm,

the organic molecular film having non-affinity to a liquid to be crystallized, and

the organic molecular film being bound to the surface of the base member via a covalent bond,

wherein the surface of the substrate is formed with asperities having a plurality of protrusions with a height of 20 to 500 nm for supporting a droplet of the liquid, and a total area ratio at the uppermost level of the protrusions is 10 to 65% when the surface is observed from above; and

wherein the base member has at least one indented portion having a depth of 100,000 to 5,000,000 nm to keep a droplet of the liquid from rolling over the surface of the substrate.

2. The substrate according to claim 1 , wherein the covalent bond between the organic molecular film and the surface of the base member is at least one bond selected from the group consisting of a siloxane bond (—SiO—) and a —SiN-bond.

3. The substrate according to claim 1 , wherein the organic molecular film is formed by at least one organic molecule selected from the group consisting of organic molecules as represented by the following formulae (1), (2), (3), (4) and derivatives thereof:

F(CF 2 ) m (CH 2 ) n SiR q X 3-q   (1);

F(CF 2 ) r (CH 2 ) s A(CH 2 ) p SiR q X 3-q   (2);

H(CH 2 ) m (CH 2 ) n SiR q X 3-q   (3); and

H(CH 2 ) r (CH 2 ) s A(CH 2 ) p SiR q X 3-q   (4)

where in the formulae (1) and (3), m is an integer from 1 to 15, n is an integer from 0 to 15, “m+n” is an integer from 5 to 30, q is an integer from 0 to 2, X is a halogen, an alkoxy, or an isocyanate, and R is a hydrogen or a hydrocarbon; and in the formulae (2) and (4), r is an integer from 1 to 8, s is an integer from 0 to 2, p is an integer from 5 to 25, q is an integer from 0 to 2, “r+s” is an integer from 1 to 10, A is an oxygen atom (—O—), an oxycarbonyl group (—COO—), or a dimethylsilyl group (—Si(CH 3 ) 2 —), X is a halogen, an alkoxy, or an isocyanate, and R is a hydrogen or a hydrocarbon.

4. The substrate according to claim 3 , wherein the organic molecule is at least one selected from the group consisting of organic molecules as represented by the following formulae (11) through (44):

CF 3 (CF 2 ) 7 (CH 2 ) 2 SiCl 3   (11)

F(CF 2 ) 4 (CH 2 ) 2 O(CH 2 ) 15 SiCl 3   (12)

CF 3 COO(CH 2 ) 15 SiCl 3   (13)

F(CF 2 ) 4 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (14)

F(CF 2 ) 8 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (15)

CF 3 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 15 SiCl 3   (16)

CF 3 CH 2 O(CH 2 ) 15 SiCl 3   (17)

CH 3 (CH 2 ) 7 (CH 2 ) 2 SiCl 3   (18)

H(CH 2 ) 4 (CH 2 ) 2 O(CH 2 ) 15 SiCl 3   (19)

CH 3 COO(CH 2 ) 15 SiCl 3   (20)

H(CH 2 ) 4 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (21)

H(CH 2 ) 8 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (22)

CH 3 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 15 SiCl 3   (23)

CH 3 CH 2 O(CH 2 ) 15 SiCl 3   (24)

CH 3 (CH 2 ) 17 SiCl 3   (25)

CH 3 (CH 2 ) 18 SiCl 3   (26)

CF 3 (CH 2 ) 9 SiCl 3   (27)

CH 3 (CH 2 ) 9 SiBr 3   (28)

CF 3 (CH 2 ) 6 SiBr 3   (29)

CH 3 (CH 2 ) 9 SiH 2 Cl  (30)

CH 3 (CH 2 ) 9 Si(CH 3 ) 2 (OCH 3 )  (31)

CF 2 H(CF 2 ) 2 (CH 2 ) 2 SiH 2 Cl  (32)

CF 3 (CH 2 ) 2 (CH 3 ) 2 Si(CH 2 ) 15 SiCl 3   (33)

CF 3 (CF 2 ) 3 (CH 2 ) 2 (CH 3 ) 2 Si(CH 2 ) 9 SiCl 3   (34)

CF 3 (CF 2 ) 7 (CH 2 ) 2 (CH 3 ) 2 Si(CH 2 ) 9 SiCl 3   (35)

CF 3 (CF 2 ) 7 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (36)

CF 3 (CF 2 ) 6 Si(CH 3 ) 2 (OCH 3 )  37)

CF 3 (CF 2 ) 6 SiCl 3   (38)

CF 3 (CF 2 ) 7 (CH 2 ) 2 Si(OCH 3 ) 3   (39)

CF 3 (CF 2 ) 7 (CH 2 ) 2 SiBr 3   (40)

CF 3 (CF 2 ) 7 (CH 2 ) 2 Si(NCO) 3   (41)

CF 3 (CF 2 ) 6 SiH 2 Cl  (42)

CF 3 (CF 2 ) 7 (CH 2 ) 2 SiH 2 Cl  (43)

CF 3 (CF 2 ) 7 (CH 2 ) 2 Si(CH 3 ) 2 (OCH 3 )  (44).

5. The substrate according to claim 1 , wherein the asperities are formed on the surface of the substrate by forming the asperities on the surface of the base member according to a semiconductor photolithography.

6. The substrate according to claim 1 , wherein the base member is made of at least one selected from the group consisting of glass, silicon, mica, a metal, and a resin.

7. The substrate according to claim 1 , wherein a contact angle of a water droplet relative to the surface of the substrate is not less than 120 degrees but less than 180 degrees.

8. A method for producing a substrate formed with an organic molecular film having non-affinity to a liquid to be crystallized on a surface of a base member, the method comprising a step of:

contacting the surface of the base member having or introducing an active hydrogen atom, with an organic molecule having a terminal-bonding functional group capable of covalently bonding to the surface of the base member at one end thereof and a functional group showing non-affinity to the liquid at the other end thereof forming a bond between the terminal-bonding functional group of the organic molecule and the active hydrogen atom on the surface of the base member by reaction of the terminal-bonding functional group with the active hydrogen atom;

wherein the base member has asperities having a plurality of protrusions with a height of 20 to 500 nm for supporting a droplet of the liquid and having a total area ratio at the uppermost level of the protrusions of 10 to 65% when the surface is observed from above; and

the base member has at least one indented portion having a depth of 100,000 to 5,000,000 nm to keep a droplet of the liquid from rolling over the surface.

9. The method according to claim 8 , wherein the organic molecular film is a mono-molecular film, a layered-molecular film, or an adjoining-molecule-bonding film.

10. The method according to claim 8 , wherein a surface of the substrate has asperities formed by the asperities on the surface of the base member according to a semiconductor photolithography.

11. The method according to claim 9 , wherein the mono-molecular film or the layered-molecular film is formed on the surface of the base member by contacting the surface of the base member with the organic molecule under a condition that the content of moisture vapor in an atmosphere is less than 6.80 g/m 3 .

12. The method according to claim 9 , wherein the adjoining-molecule-bonding film is formed on the surface of the base member by contacting the surface of the base member with the organic molecule under a condition that the content of moisture vapor in an atmosphere is not smaller than 6.80 g/m 3 .

13. The method according to claim 8 , wherein the organic molecular film is formed by chemical adsorption.

14. The method according to claim 8 , wherein the terminal-bonding functional group of the organic molecule includes a halogenated silyl group, an alkyoxysilyl group, or an isocyanate silyl group, and the reaction of the terminal-bonding functional group with the active hydrogen atom on the surface of the base member is dehydrohalogenation, dealcoholation, or deisocyanation.

15. The method according to claim 8 , wherein the covalent bond formed by the reaction of the terminal-bonding functional group with the active hydrogen atom on the surface of the base member is a siloxane bond (—SiO—) or a —SiN-bond.

16. The method according to claim 8 , wherein the organic molecule is at least one selected from the group consisting of organic molecules as represented by the formulae (1), (2), (3), (4) and derivatives thereof:

F(CF2) m (CH 2 ) n SiR q X 3-q   (1);

F(CF 2 ) r (CH 2 ) s A(CH 2 ) p SiR q X 3-q   (2);

H(CH 2 ) m (CH 2 ) n SiR q X 3-q   (3); and

H(CH 2 ) r (CH 2 ) s A(CH 2 ) p SiR q X 3-q   (4)

where in the formulae (1) and (3), m is an integer from 1 to 15, n is an integer from 0 to 15, “m+n” is an integer from 5 to 30, q is an integer from 0 to 2, X is a halogen, an alkoxy, or an isocyanate, and R is a hydrogen or a hydrocarbon; and in the formulae (2) and (4), r is an integer from 1 to 8, s is an integer from 0 to 2, p is an integer from 5 to 25, q is an integer from 0 to 2, “r+s” is an integer from 1 to 10, A is an oxygen atom (—O—), an oxycarbonyl group (—COO—), or a dimethylsilyl group (—Si(CH 3 ) 2 —), X is a halogen, an alkoxy, or an isocyanate, and R is a hydrogen or a hydrocarbon.

17. The method according to claim 8 , wherein the organic molecule is at least one selected from the group consisting of organic molecules as represented by the formulae (11) through (44):

CF 3 (CF 2 ) 7 (CH 2 ) 2 SiCl 3   (11)

F(CF 2 ) 4 (CH 2 ) 2 O(CH 2 ) 15 SiCl 3   (12)

CF 3 COO(CH 2 ) 15 SiCl 3   (13)

F(CF 2 ) 4 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (14)

F(CF 2 ) 8 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (15)

CF 3 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 15 SiCl 3   (16)

CF 3 CH 2 O(CH 2 ) 15 SiCl 3   (17)

CH 3 (CH 2 ) 7 (CH 2 ) 2 SiCl 3   (18)

H(CH 2 ) 4 (CH 2 ) 2 O(CH 2 ) 15 SiCl 3   (19)

CH 3 COO(CH 2 ) 15 SiCl 3   (20)

H(CH 2 ) 4 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (21)

H(CH 2 ) 8 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (22)

CH 3 (CH 2 ) 2 Si(CH 3 ) 2 (CH 2 ) 15 SiCl 3   (23)

CH 3 CH 2 O(CH 2 ) 15 SiCl 3   (24)

CH 3 (CH 2 ) 17 SiCl 3   (25)

CH 3 (CH 2 ) 18 SiCl 3   (26)

CF 3 (CH 2 ) 9 SiCl 3   (27)

CH 3 (CH 2 ) 9 SiBr 3   (28)

CF 3 (CH 2 ) 6 SiBr 3   (29)

CH 3 (CH 2 ) 9 SiH 2 Cl  (30)

CH 3 (CH 2 ) 9 Si(CH 3 ) 2 (OCH 3 )   (31)

CF 2 H(CF 2 ) 2 (CH 2 ) 2 SiH 2 Cl  (32)

CF 3 (CH 2 ) 2 (CH 3 ) 2 Si(CH 2 ) 15 SiCl 3   (33)

CF 3 (CF 2 ) 3 (CH 2 ) 2 (CH 3 ) 2 Si(CH 2 ) 9 SiCl 3   (34)

CF 3 (CF 2 ) 7 (CH 2 ) 2 (CH 3 ) 2 Si(CH 2 ) 9 SiCl 3   (35)

CF 3 (CF 2 ) 7 Si(CH 3 ) 2 (CH 2 ) 9 SiCl 3   (36)

CF 3 (CF 2 ) 6 Si(CH 3 ) 2 (OCH 3 )  (37)

CF 3 (CF 2 ) 6 SiCl 3   (38)

CF 3 (CF 2 ) 7 (CH 2 ) 2 Si(OCH 3 ) 3   (39)

CF 3 (CF 2 ) 7 (CH 2 ) 2 SiBr 3   (40)

CF 3 (CF 2 ) 7 (CH 2 ) 2 Si(NCO) 3   (41)

CF 3 (CF 2 ) 6 SiH 2 Cl  (42)

CF 3 (CF 2 ) 7 (CH 2 ) 2 SiH 2 Cl  (43)

CF 3 (CF 2 ) 7 (CH 2 ) 2 Si(CH 3 ) 2 (OCH 3 )  (44).

18. The substrate according to claim 1 , wherein the total area ratio at the uppermost level of the protrusions is 10 to 30%.

19. The substrate according to claim 1 , wherein the organic molecular film is a monomolecular film having a thickness of 0.5 to 2 nm.

20. The substrate according to claim 1 , wherein the organic molecular film is a layered monomolecular film having a thickness of 1 to 10 nm.

Assignments (2)
CHANGE OF NAME Recorded Nov 24, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0653 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2004
From: MINO, NORIHISA; TAKADA, YUUSUKE
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 016123/0754 →