IP Library Granted Patent US 7,410,619
Granted Patent B2
US 7,410,619 · App. 11/027,333 · Granted Aug 12, 2008

Catalytic combustors keeping contained medium warm in response to hydrostatic valve

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Quick Facts
Patent No.
US 7,410,619
App. No.
11/027,333
Granted
Aug 12, 2008
Kind
B2
Abstract

The medium ( 9 ), such as water, of a container ( 10 ), such as a fuel cell accumulator, is kept above freezing by a hydrogen/oxygen catalytic combustor ( 13 ) fed hydrogen from a source comprising a mechanical thermostatic valve ( 25 ) in thermal communication ( 26 ) with the container ( 10 ) and connected to a hydrogen supply ( 28 ). The combustor may comprise an ejector ( 32 ) having hydrogen through its primary inlet ( 31 ) drawing air through a secondary inlet ( 33 ). The combustor may comprise a diffusion combustor having a catalyst ( 38 ) spaced from a heating surface ( 30 ) and a diffusion control plate ( 40 ) low partial pressure of oxygen at the catalyst causing diffusion through the barrier. Water vapor from combustion condenses on a surface ( 146 ) and is led by hydrophilic woven carbon paper ( 126 ) to wicking material ( 133 ), which has smaller pores than the carbon paper, which leads the water downwardly, through a disk ( 140 ) and plugs ( 147 ) to atmospheric air. The noble metal catalyst mixture includes TEFLON® to permit water generated by combustion to flow by gravity out of the catalyst.

Claims (57)

1. A system for keeping a medium in a container warm, comprising;

a container having a heatable surface through which heat may be conducted into a medium within a container;

a supply of hydrogen;

a thermostatic valve having a temperature responsive member disposed in proximity with said container and operable to open in response to said temperature responsive member being below a first temperature and to close in response to said temperature responsive member being above a second temperature, said second temperature being higher than said first temperature, said valve connected to said supply to provide, when said valve is open, a source of hydrogen for combustion to heat said heatable surface; and

a hydrogen/oxygen catalytic combustor selected from

(a) an ejector combustor comprising—

a chamber having a heating surface, through which heat is to be conducted to a heat utilizing apparatus;

an ejector having an outlet, a principal inlet in fluid communication with said source of hydrogen, and a secondary inlet in fluid communication with atmospheric air;

and a hydrogen/oxygen combustion catalyst disposed between said ejector outlet and said chamber; and

(b) a diffusion combustor comprising:

a hydrogen/oxygen combustion catalyst having first and second sides;

a heating surface, through which heat is to be conducted to a heat utilizing apparatus, separated from said first side of said catalyst by a first space;

a hydrogen conduit for conducting hydrogen from said source to said first space; and

a diffusion control plate disposed in atmospheric air and separated from said second side of said catalyst by a second space;

said heatable surface in contact with one of said heating surfaces, whereby hydrogen passing through said valve is catalytically combusted to heat the medium within said container.

2. A system according to claim 1 wherein:

said container is an accumulator of a fuel cell power plant.

3. A temperature-responsive hydrogen source for a keep-warm system, comprising:

a container having a heatable surface through which heat may be conducted into said container;

a supply of hydrogen; and

a thermostatic valve having a temperature responsive member in proximity with said container end operable to open in response to said temperature responsive member being below a first temperature and to close in response to said temperature responsive member being above a second temperature, said second temperature being higher than said first temperature, said valve connected to said supply to provide, when said valve is open, a source of hydrogen for combustion to heat said heatable surface.

4. A freeze-proof container comprising:

a source according to claim 2 ,

and a hydrogen/oxygen catalytic combustor for combusting hydrogen from said source to heat said heatable surface.

5. A container according to claim 4 wherein;

said thermostatic valve is in thermal contact with said container.

6. An accumulator for a fuel cell power plant comprising a container according to claim 4 .

7. A hydrogen/oxygen catalytic combustor comprising:

a chamber having a heating surface, through which heat is to be conducted to a heat utilizing apparatus;

an ejector having an outlet, a principal inlet in fluid communication with said source of hydrogen, and a secondary inlet in fluid communication with atmospheric air; and

a hydrogen/oxygen combustion catalyst disposed between said ejector outlet and said chamber.

8. A hydrogen/oxygen catalytic combustor, comprising;

a hydrogen/oxygen combustion catalyst having first and second sides;

a heating surface, through which heat is to be conducted to a heat utilizing apparatus, separated from said first side of said catalyst by a first space;

a hydrogen conduit for conducting hydrogen from said source to said first space; and

a diffusion control plate disposed in atmospheric air and separated from said second side of said catalyst by a second space.

9. A combustor according to claim 8 wherein said catalyst comprises:

a porous metal substrate, the interior surfaces of which are washcoated with a mixture of TEFLON® and a noble metal.

10. A combustor according to claim 9 wherein:

said noble metal is selected from platinum, palladium and alloys of platinum and/or palladium.

11. A combustor according to claim 8 further comprising:

an insulator surrounding said catalyst, said first space and said second space; and wherein:

said diffusion control plate extends beyond said second space to substantially the periphery of said insulator.

12. A combustor according to claim 8 wherein:

said first space includes a metal screen.

13. A combustor according to claim 8 wherein:

said first space contains a second surface upon which moisture generated by combustion in said catalyst condenses; and further comprising:

a hydrophilic mesh having pores of a first size disposed below said second surface; and

a wicking material having pores of a second size smaller than said first size extending from said mesh to ambient below said barrier, whereby condensate from said surface is conducted to ambient.

14. A combustor according to claim 8 wherein:

said catalyst is a hollow cylinder having a central bore disposed with its axis vertical.

15. A combustor according to claim 14 wherein:

a hydrogen conduit passes through said central bore to provide hydrogen to said first space.

16. A combustor according to claim 14 wherein:

said first space contains a second surface upon which moisture generated by combustion in said catalyst condenses; and further comprising;

a hydrophilic mesh having pores of a first size disposed below said second surface; and

a wicking material having pores of a second size smaller than said first size extending through said central bore from said mesh to ambient below said diffusion control plate, whereby condensate from said surface is conducted to ambient.

Assignments (7)
CORRECTION OF ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035772, FRAME 0192. Recorded Jul 2, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036407/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035772/0192 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2015
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 035113/0609 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2013
From: UTC POWER CORPORATION
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031033/0325 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2007
From: RALSER, CARL A.; SALTO, KAZUO; CAMERON, JAMES; RESNICK, GENNADY
To: UTC POWER CORPORATION
Reel/Frame 019452/0531 →
CONVERSION TO CORPORATION Recorded May 30, 2007
From: UTC FUEL CELLS, LLC
To: UTC POWER CORPORATION
Reel/Frame 019359/0108 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2005
From: REISER, CARL A.; SAITO, KAZUO; CAMERON, JAMES
To: UTC FUEL CELLS, LLC
Reel/Frame 016553/0482 →