IP Library Granted Patent US 7,615,025
Granted Patent B2
US 7,615,025 · App. 11/030,444 · Granted Nov 10, 2009

Knee brace hinges with adaptive motion

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Quick Facts
Patent No.
US 7,615,025
App. No.
11/030,444
Granted
Nov 10, 2009
Kind
B2
Abstract

The disclosed knee brace hinges enable a knee brace including the hinges to track the natural motion of the brace wearer's knee while restraining the knee from harmful motions. In certain embodiments, in a first range of motion the hinges have only one degree of freedom, rotation about a fixed axis. In a second range of motion, the hinges have at least two degrees of freedom, rotation and translation.

Claims (30)

1. A hinge adapted for use in a knee brace, comprising:

at least a first hinge plate including a pivot aperture and a guide aperture;

a cam plate including a cam slot, the cam plate being secured to the hinge plate;

a pivot member extending though the pivot aperture and the cam slot; and

a guide member extending though the guide aperture and the cam slot;

wherein interaction of the pivot member and guide member with the cam slot controls rotational and translational movement in an anterior-posterior direction of the hinge plate and cam plate with respect to one another.

2. The hinge of claim 1 , wherein the cam slot includes an upper horizontal portion, a lower horizontal portion and a diagonal portion connecting the horizontal portions.

3. The hinge of claim 2 , wherein the pivot member is disposed in the upper horizontal portion, and the guide member is disposed in either the diagonal portion or the lower horizontal portion.

4. The hinge of claim 2 , wherein in a first range of motion interaction between the guide member and the cam slot restrains the pivot member from translation within the upper horizontal portion.

5. The hinge of claim 4 , wherein in a second range of motion the pivot member is translatable within the upper horizontal portion.

6. The hinge of claim 1 , further comprising a second hinge plate including a pivot aperture and a guide aperture, the cam plate being sandwiched between the first and second hinge plates.

7. The hinge of claim 1 in combination with a knee brace.

8. A hinge adapted for use in a knee brace, comprising:

at least a first hinge plate including a pivot aperture and a first cam slot, wherein the first cam slot includes an enlarged main portion and a panhandle portion;

a cam plate including a second cam slot, the cam plate being secured to the hinge plate;

a pivot member extending though the pivot aperture and the second cam slot; and

a guide member secured to the cam plate and extending into the first cam slot;

wherein interaction of the pivot member with the second cam slot and interaction of the guide member with the first cam slot controls rotational and translational movement in an anterior-posterior direction of the hinge plate and cam plate with respect to one another.

9. The hinge of claim 8 , wherein the second cam slot is substantially oval shaped.

10. The hinge of claim 8 , wherein in a first range of motion interaction between the guide member and the first cam slot restrains the pivot member from translation within the second cam slot.

11. The hinge of claim 10 , wherein in a second range of motion the pivot member is translatable within the second cam slot.

12. The hinge of claim 8 , further comprising a second hinge plate including a pivot aperture and a guide aperture, the cam plate being sandwiched between the first and second hinge plates.

13. The hinge of claim 8 in combination with a knee brace.

14. A hinge adapted for use in a knee brace, comprising:

at least a first hinge plate;

a cam plate including a cam slot shaped substantially as a diamond with rounded corners, the cam plate being secured to the hinge plate; and

a guide member shaped substantially as an oval secured to the hinge plate and extending into the cam slot;

wherein interaction of the guide member with the cam slot controls rotational and translational movement in an anterior-posterior direction of the hinge plate and cam plate with respect to one another.

15. The hinge of claim 14 , wherein in a first range of motion opposite ends of the guide member contact walls of the cam slot, thereby restraining the guide member from translation within the cam slot.

16. The hinge of claim 15 , wherein in a second range of motion gaps between the opposite ends of the guide member and the walls of the cam slot enable the guide member to translate within the cam slot.

Assignments (19)
SECURITY INTEREST Recorded Jan 3, 2024
From: DJO, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066186/0659 →
RELEASE OF SECURITY INTEREST Recorded Mar 21, 2019
From: WELLS FARGO BANK, NATIONAL ASSOCIATION AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; RIKCO INTERNATIONAL, LLC
Reel/Frame 048672/0661 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: THE BANK OF NEW YORK MELLON AS THIRD LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; RIKCO INTERNATIONAL, LLC
Reel/Frame 048608/0932 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: THE BANK OF NEW YORK MELLON AS SECOND LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; RIKCO INTERNATIONAL, LLC
Reel/Frame 050129/0262 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: MACQUARIE US TRADING LLC AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; RIKCO INTERNATIONAL, LLC
Reel/Frame 048655/0067 →
RELEASE OF SECURITY INTEREST Recorded May 18, 2015
From: CREDIT SUISSE AG, AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL ASSET CORPORATION; RIKCO INTERNATIONAL, LLC
Reel/Frame 035706/0497 →
RELEASE OF SECURITY INTEREST Recorded May 18, 2015
From: THE BANK OF NEW YORK MELLON, AS SECOND LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL ASSET CORPORATION; RIKCO INTERNATIONAL, LLC; EMPI, INC.
Reel/Frame 035706/0457 →
SECURITY AGREEMENT Recorded May 18, 2015
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: MACQUARIE US TRADING LLC, AS COLLATERAL AGENT
Reel/Frame 035707/0398 →
SECURITY AGREEMENT Recorded May 18, 2015
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: THE BANK OF NEW YORK MELLON, AS SECOND LIEN AGENT
Reel/Frame 035707/0454 →
SECURITY AGREEMENT Recorded May 18, 2015
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: THE BANK OF NEW YORK MELLON, AS THIRD LIEN AGENT
Reel/Frame 035707/0498 →
SECURITY INTEREST Recorded May 7, 2015
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS THE COLLATERAL AGENT
Reel/Frame 035614/0001 →
SECURITY AGREEMENT Recorded Apr 20, 2012
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL ASSET CORPORATION; RICKO INTERNATIONAL, LLC
To: THE BANK OF NEW YORK MELLON, AS SECOND LIEN AGENT
Reel/Frame 028078/0320 →
SECURITY AGREEMENT Recorded Mar 2, 2010
From: DJO, LLC; COMPLEX MEDICAL S.A.; ENCOURE MEDICAL ASSET CORPORATION
To: CREDIT SUISSE AG
Reel/Frame 024006/0736 →
SECURITY AGREEMENT Recorded Dec 13, 2007
From: DJO, LLC
To: CREDIT SUISSE, AS COLLATERAL AGENT
Reel/Frame 020234/0393 →
RELEASE OF SECURITY INTEREST Recorded Dec 6, 2007
From: WACHOVIA BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: DJO, LLC
Reel/Frame 020196/0931 →
CHANGE OF NAME Recorded Jul 20, 2006
From: DJ ORTHOPEDICS, LLC
To: DJO, LLC
Reel/Frame 018109/0123 →
SECURITY AGREEMENT Recorded May 16, 2006
From: DJ ORTHOPEDICS, LLC
To: WACHOVIA BANK, N.A.
Reel/Frame 017619/0316 →
SECURITY INTEREST Recorded Jun 8, 2005
From: DJ ORTHOPEDICS LLC
To: WACHOVIA BANK, NATIONAL ASSOCIATION
Reel/Frame 016313/0783 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2005
From: NATHANSON, JEREMY J.
To: DJ ORTHOPEDICS, LLC
Reel/Frame 016157/0025 →