Magnetic recording medium and the method of manufacturing the same
View Patent ↗A method of manufacturing a magnetic recording media includes a magnetic recording layer of a granular magnetic layer that has ferromagnetic crystal grains and an oxide nonmagnetic grain boundary or a nitride nonmagnetic grain boundary surrounding the ferromagnetic crystal grains. It further has an overcoating layer on the granular magnetic recording layer. The overcoating layer contains a nonmagnetic metal or a nonmagnetic alloy that can be diffused into the nonmagnetic grain boundary. The atoms coated on the granular magnetic recording layer diffuse into the nonmagnetic grain boundary even without being annealed, and promote to isolate the ferromagnetic crystal grains from each other. The overcoating can be removed after its formation to reduce the magnetic gap between the magnetic recording layer and the magnetic recording head.
1. A method of manufacturing a magnetic recording medium, comprising:
forming an underlayer above a nonmagnetic substrate;
forming a magnetic recording layer on the underlayer; and
forming an overcoating layer on the magnetic recording layer,
wherein the magnetic recording layer comprises a granular magnetic layer comprising ferromagnetic crystal grains and a nonmagnetic grain boundary comprising an oxide or a nitride surrounding the ferromagnetic crystal grains, and
wherein the overcoating layer comprises a nonmagnetic metal or a nonmagnetic alloy adapted to be diffused into the nonmagnetic grain boundary and the overcoating layer is removed after diffusing the nonmagnetic metal or the nonmagnetic alloy into the nonmagnetic grain boundary.
2. The method according to claim 1 , wherein the nonmagnetic metal or the nonmagnetic alloy is composed of an element selected from the group consisting of Sc, Ti, V, Cr, Mn, Cu, Zn, Al, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sn, Sb, Hf, Ta, W, Re, Os, Ir, Pt, and Au.