IP Library Granted Patent US 7,435,305
Granted Patent B2
US 7,435,305 · App. 11/038,768 · Granted Oct 14, 2008

Cast aluminum alloy compressor wheel for a turbocharger

Assignee: Furukawa-Sky Aluminum Corp.
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Quick Facts
Patent No.
US 7,435,305
App. No.
11/038,768
Granted
Oct 14, 2008
Kind
B2
Abstract

A compressor wheel made of a cast aluminum alloy, wherein the cast aluminum alloy contains Cu 1.4 to 3.2 mass %, Mg 1.0 to 2.0 mass %, Ni 0.5 to 2.0 mass %, Fe 0.5 to 2.0 mass %, and at least one selected from the group consisting of Ti 0.01 to 0.35 mass %, Zr 0.01 to 0.30 mass %, Sc 0.01 to 0.8 mass %, and V 0.01 to 0.5 mass %, with the balance being aluminum and inevitable impurities, with the [(Cu content)+0.5×(Mg content)] being 3.8 mass % or less, and with a secondary dendrite arm spacing being 50 μm or less, wherein the cast aluminum alloy is being reinforced by a solution treatment and an aging treatment, and wherein the compressor wheel shows good heat resistant strength, and is for use in a turbocharger.

Claims (10)

1. A compressor wheel made of a cast aluminum alloy, wherein the cast aluminum alloy consisting essentially of Cu 1.4 to 3.20% by mass, Mg 1.0 to 2.0% by mass, Ni 0.5 to 2.0% by mass, Fe 0.5 to 2.0% by mass, and at least one selected from the group consisting of Ti 0.01 to 0.35% by mass, Zr 0.01 to 0.30% by mass, Sc 0.01 to 0.8% by mass, and V 0.01 to 0.5% by mass, with the balance being aluminum and inevitable impurities, the inevitable impurities comprising Si up to about 0.3% by mass, and Zn, Mn and Cr up to about 0.2% by mass, with the [(Cu content)+0.5×(Mg content)] being 3.8% by mass or less, and with a secondary dendrite arm spacing being 50 μm or less,

wherein the cast aluminum alloy is being reinforced by a solution treatment and an aging treatment, and wherein the compressor wheel shows good heat resistant strength, and is for use in a turbocharger.

2. The compressor wheel according to claim 1 , wherein a temperature of a plaster mold is controlled to 180 to 250° C. in casting by using said plaster mold, and the compressor wheel is produced by providing a metal chill member on an opposite surface of the plaster mold in contact with a disk portion surface of said compressor wheel.

3. The compressor wheel according to claim 1 , whose proof stress at 180° C. is 250 MPa or more.

4. The compressor wheel according to claim 3 , wherein a temperature of a plaster mold is controlled to 180 to 250° C. in casting by using said plaster mold, and the compressor wheel is produced by providing a metal chill member on an opposite surface of the plaster mold in contact with a disk portion surface of said compressor wheel.

5. A cast aluminum alloy consisting essentially of Cu 1.4 to 3.2% by mass, Mg 1.0 to 2.0% by mass, Ni 0.5 to 2.0% by mass, Fe 0.5 to 2.0% by mass, and at least one selected from the group consisting of Ti 0.01 to 0.35% by mass, Zr 0.01 to 0.30% by mass, Sc 0.01 to 0.8% by mass, and V 0.01 to 0.5% by mass, with the balance being aluminum and inevitable impurities, the inevitable impurities comprising Si up to about 0.3% by mass, and Zn, Mn and Cr up to about 0.2% by mass, with the [(Cu content)+0.5×(Mg content)] being 3.8% by mass or less, and with a secondary dendrite arm spacing being 50 μm or less.

6. A cast aluminum alloy consisting essentially of Cu 1.4 to 3.2% by mass, Mg 1.0 to 2.0% by mass, Ni 0.5 to 2.0% by mass, Fe 0.5 to 2.0% by mass, and at least one selected from the group consisting of Ti 0.01 to 0.35% by mass, Zr 0.01 to 0.30% by mass, Sc 0.01 to 0.8% by mass, and V 0.01 to 0.5% by mass, with the balance being aluminum and inevitable impurities, the inevitable impurities comprising Si up to about 0.3% by mass, and Zn, Mn and Cr up to about 0.2% by mass, with the [(Cu content)+0.5×(Mg content)] being 3.8% by mass or less.

7. A cast aluminum alloy according to claim 6 , wherein the cast aluminum alloy has a proof stress of 250 MPa or more at 180° C.

8. A cast aluminum alloy according to claim 6 , wherein the cast aluminum alloy has a secondary dendrite arm spacing of 50 μm or less, and wherein the cast aluminum alloy is capable of using a compressor wheel.

9. A cast aluminum alloy according to claim 6 , wherein the cast aluminum alloy is capable of using a compressor wheel.

Assignments (2)
CHANGE OF ASSIGNEE ADDRESS Recorded Mar 30, 2007
From: FURUKAWA-SKY ALUMINUM CORP.
To: FURUKAWA-SKY ALUMINUM CORP.
Reel/Frame 019094/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2005
From: SHOJI, RYO; SOTOME, TAKAYUKI; OKADA, TOSHIYA; HIRANO, YOJI
To: FURUKAWA-SKY ALUMINUM CORP.
Reel/Frame 016457/0004 →
Priority Claims (1)
JP 2004-017590 · Jan 26, 2004 · national
Continuity (1)
Related Publication 20050167009A1 · Aug 4, 2005