Developing apparatus and image forming apparatus
View Patent ↗A developing apparatus develops an electrostatic latent image formed on a photoconductive drum with toner into a toner image. A developing roller has a surface on which a thin layer of toner is formed. The developing roller has a ten-point height of irregularities Rz such that 1 μm<Rz<DV and in pressure contact with the photoconductive drum to supply the toner to the electrostatic latent image. DV is a volume mean particle diameter. A developing blade is pressed against the surface of the developing roller to form a thin toner layer on the developing roller. The toner has parameters (1) 1 μm<DV<7 μm, (2) 0.9<roundness<0.97, (3) small-diameter particles (not larger than DV×0.5 μm) of not more than 20% by number percentage, (4) large-diameter particles (not smaller than DV×2.0 μm) of not more than 1% by volume percentage.
1. A developing apparatus that develops an electrostatic latent image formed on an image-bearing body with a developer into a visible image, comprising:
a developer-bearing body having a surface on which a thin layer of the developer is formed, said developer-bearing body ( 51 ) being disposed such that the thin layer of the developer is brought into pressure contact with the image-bearing body;
a developer-layer forming member that is in pressure contact with the surface of said developer-bearing body to form the thin layer of the developer on said developer-bearing body;
a developer-supplying body that supplies the developer to the surface of said developer-bearing body;
wherein the developer has particles such that
(1) developer particles have a volume mean particle diameter DV in the range of 1 μm<DV<7 μm,
(2) the developer particles have a roundness in the range of 0.9<roundness<0.97,
(3) small-diameter particles not smaller than DV×0.5 μm represent not more than 20% of a total number of particles by number percentage, and
(4) large-diameter particles not smaller than DV×2.0 μm represent not more than 1% of a total volume of particles by volume percentage;
wherein the surface of said developer-bearing body has an average surface roughness Rz such that 1 μm<Rz<DV, Rz being ten-point height of irregularities.
2. The developing apparatus according to claim 1 , wherein said toner-layer forming member has a plate-like shape and a bent portion at which said toner-layer forming member is in pressure contact with said developer-bearing body under a line pressure in the range of 20 to 60 g/cm 2 , wherein the bent portion has a radius of curvature in the range of 0.15 to 0.50 mm.
3. The developing apparatus according to claim 2 , wherein said toner-layer forming member is made of stainless steel.
4. The developing apparatus according to claim 1 , wherein the surface of said developer-bearing body is a cylindrical surface and said toner-layer forming member has a flat surface in pressure contact with the surface of said developer-bearing body under a line pressure in the range of 30 to 120 g/cm 2 , wherein said toner-layer forming member extends over a distance in the range of 0.5 to 2.2 mm ahead of a contact point at which said toner-layer forming member is in contact with said developer-bearing body.
5. The developing apparatus according to claim 3 , wherein said toner-layer forming member is made of stainless steel.
6. The developing apparatus according to claim 1 , wherein the developer is manufactured by emulsion polymerization.
7. An image forming apparatus incorporating the developing apparatus according to claim 1 , comprising:
a cylindrical image-bearing body that rotates about a longitudinal axis;
a transfer member that transfers the visible image from said image-bearing body onto a recording medium; and
a resilient cleaning blade that is in contact with a cylindrical surface of said cylindrical image-bearing body, said resilient cleaning blade scrapes off residual developer from the surface of said cylindrical image-bearing body.