IP Library Granted Patent US 7,316,729
Granted Patent B2
US 7,316,729 · App. 11/042,746 · Granted Jan 8, 2008

Air cleaner with improved airflow

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Quick Facts
Patent No.
US 7,316,729
App. No.
11/042,746
Granted
Jan 8, 2008
Kind
B2
Abstract

An air cleaner is provided according to an embodiment of the invention. The air cleaner includes an air duct including an inlet end and an outlet end, a pre-filter positioned at the inlet end, an electrostatic precipitator positioned in the air duct downstream of the pre-filter, a post-filter positioned in the air duct downstream of the electrostatic precipitator, and a fan unit positioned in the air duct downstream of the post-filter. Airflow travels from the inlet end to the outlet end. The airflow first encounters the pre-filter, encounters the electrostatic precipitator after encountering the pre-filter, encounters the post-filter after encountering the electrostatic precipitator, and encounters the fan unit after encountering the post-filter. Each of the pre-filter, the electrostatic precipitator, and the post-filter can be separately installed and removed from the air duct.

Claims (49)

1. An air cleaner, comprising:

a base portion;

an elongated tower portion extending substantially vertically above the base portion and including a shell, at least one door, and a control panel;

a substantially vertical air duct inside the tower portion and including an inlet end and an outlet end, wherein an airflow travels in a substantially vertical fashion from the inlet end to the outlet end;

a pre-filter positioned at the inlet end, wherein the airflow first encounters the pre-filter;

an electrostatic precipitator positioned in the air duct downstream of the pre-filter, wherein the airflow encounters the electrostatic precipitator after encountering the pre-filter;

a post-filter positioned in the air duct downstream of the electrostatic precipitator, wherein the airflow encounters the post-filter after encountering the electrostatic precipitator; and

a fan unit positioned in the air duct downstream of the post-filter, wherein the airflow encounters the fan unit after encountering the post-filter;

wherein each of the pre-filter, the electrostatic precipitator, and the post-filter can be separately installed and removed from the air duct.

2. The air cleaner of claim 1 , wherein the pre-filter is removably mounted in the air duct.

3. The air cleaner of claim 1 , wherein the electrostatic precipitator is removably mounted in the air duct.

4. The air cleaner of claim 1 , wherein the post-filter is removably mounted in the air duct.

5. The air cleaner of claim 1 , wherein the pre-filter is received by a pre-filter receptacle located in the air duct.

6. The air cleaner of claim 1 , wherein the electrostatic precipitator is received by an electrostatic precipitator receptacle located in the air duct.

7. The air cleaner of claim 1 , wherein the electrostatic precipitator is received by a non-vertical electrostatic precipitator receptacle located in the air duct.

8. The air cleaner of claim 1 , wherein the post-filter is received by a post-filter receptacle located in the air duct.

9. The air cleaner of claim 1 , wherein the post-filter includes an odor filtration element.

10. The air cleaner of claim 1 , wherein the post-filter includes an odor emitting element.

11. An air cleaner, comprising:

a base portion;

an elongate tower portion extending substantially vertically above the base portion and including a shell, at least one door, and a control panel;

a substantially vertical air duct inside the tower portion and including an inlet end and an outlet end, wherein an airflow travels in a substantially vertical fashion from the inlet end to the outlet end;

a removable pre-filter positioned at the inlet end, wherein the airflow first encounters the pre-filter;

a removable electrostatic precipitator positioned in the air duct downstream of the pre-filter, wherein the airflow encounters the electrostatic precipitator after encountering the pre-filter;

a removable post-filter positioned in the air duct downstream of the electrostatic precipitator, wherein the airflow encounters the post-filter after encountering the electrostatic precipitator; and

a fan unit positioned in the air duct downstream of the post-filter, wherein the airflow encounters the fan unit after encountering the post-filter;

wherein each of the pre-filter, the electrostatic precipitator, and the post-filter can be separately installed and removed from the air duct.

12. The air cleaner of claim 11 , wherein the pre-filter is received by a pre-filter receptacle located in the air duct.

13. The air cleaner of claim 11 , wherein the electrostatic precipitator is received by an electrostatic precipitator receptacle located in the air duct.

14. The air cleaner of claim 11 , wherein the electrostatic precipitator is received by a non-vertical electrostatic precipitator receptacle located in the air duct.

15. The air cleaner of claim 11 , wherein the post-filter is received by a post-filter receptacle located in the air duct.

16. The air cleaner of claim 11 , wherein the post-filter includes an odor filtration element.

17. The air cleaner of claim 11 , wherein the post-filter includes an odor emitting element.

18. A method of providing an air cleaner with a base portion and an elongated tower portion extending substantially vertically above the base portion and including a shell, at least one door, and a control panel, the method further comprising:

generating an airflow in a substantially vertical air duct inside the tower portion that includes an inlet end and an outlet end, wherein the airflow travels in a substantially vertical fashion from the inlet end to the outlet end;

passing the airflow through a pre-filter located in the air duct;

passing the airflow through an electrostatic precipitator located in the air duct downstream of the pre-filter;

passing the airflow through a post-filter located in the air duct downstream of the electrostatic precipitator; and

passing the airflow through a fan unit located in the air duct downstream of the post-filter, with the fan unit generating the airflow;

wherein each of the pre-filter, the electrostatic precipitator, and the post-filter can be separately installed and removed from the air duct.

19. The method of claim 18 , wherein the pre-filter is removably mounted in the air duct.

20. The method of claim 18 , wherein the electrostatic precipitator is removably mounted in the air duct.

21. The method of claim 18 , wherein the post-filter is removably mounted in the air duct.

22. The method of claim 18 , wherein the pre-filter is received by a pre-filter receptacle located in the air duct.

23. The method of claim 18 , wherein the electrostatic precipitator is received by an electrostatic precipitator receptacle located in the air duct.

24. The method of claim 18 , wherein the electrostatic precipitator is received by a non-vertical electrostatic precipitator receptacle located in the air duct.

25. The method of claim 18 , wherein the post-filter is received by a post-filter receptacle located in the air duct.

26. The method of claim 18 , wherein the post-filter includes an odor filtration element.

27. The method of claim 18 , wherein the post-filter includes an odor emitting element.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2013
From: ORECK HOLDINGS, LLC
To: TECHTRONIC FLOOR CARE TECHNOLOGY LIMITED
Reel/Frame 030997/0031 →
RELEASE OF SECURITY INTEREST Recorded Aug 30, 2012
From: ROYAL BANK OF SCOTLAND, PLC
To: ORECK HOLDINGS, LLC
Reel/Frame 028878/0832 →
SECURITY INTEREST Recorded Aug 30, 2012
From: ASP ORECK INC.; ORECK DIRECT, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK MERCHANDISING, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK HOMECARE, LLC, A DELAWARE LIMITED LIABILITY; VECTEUR, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK HOLDINGS, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK FRANCHISE SERIVCES, LLC, A DELAWARE LIMITED LIABILITY COMPANY; MANUFACTURING COMPANY, A DELAWARE CORPORATION; ORECK SALES, LLC, A DELAWARE LIMITED LIABILITY COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 028932/0817 →
SECURITY AGREEMENT Recorded Mar 23, 2010
From: ORECK HOLDINGS, LLC
To: CAPITAL ONE LEVERAGE FINANCE CORPORATION
Reel/Frame 024120/0625 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jul 17, 2007
From: ORECK HOLDINGS, LLC
To: THE ROYAL BANK OF SCOTLAND PLC, AS COLLATERAL AGENT
Reel/Frame 019567/0603 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2005
From: PATERSON, CHRISTOPHER M.; REYNOLDS, CHARLES W.; BOURGEOIS, OWEN T.
To: ORECK HOLDINGS, LLC
Reel/Frame 016224/0344 →