Hollow fiber module

1. A hollow fiber cartridge comprises:

a stack of hollow fiber mats, each mat having a peripheral edge portion, said stack having a major axis and two end faces, each said mat being substantially perpendicular to said axis;

at least one end cap being united to one said end face; and

a potting material defining a wall at said peripheral edge portions of said mats and bonding said end caps to said stack.

2. The hollow fiber cartridge of claim 1 further comprising: an end cap being united to each end face.

3. The hollow fiber cartridge of claim 1 wherein a wall of potting material unites the hollow fiber mats to said end cap.

4. The hollow fiber cartridge of claim 1 wherein said potting material being a thermoset material or a thermoplastic material.

5. The hollow fiber cartridge of claim 1 wherein the hollow fibers of said mat having solid walls, porous walls, or microporous walls.

6. A hollow fiber module comprising a housing containing said cartridge of claim 1 .

7. A hollow fiber cartridge comprises:

a hollow fiber mat having a peripheral edge portion;

a stack of said mats wherein said peripheral edge portion of each said mat being aligned with said edge portion of said adjacent mat, said stack having a major axis and two end faces, each said mat being substantially perpendicular to said axis;

at least one end cap united to one said end face; and

a potting material defining a wall at said peripheral edge portions of said mats and bonding said end caps to said stack.

8. The hollow fiber cartridge of claim 7 further comprising: an end cap being united to each end face.

9. The hollow fiber cartridge of claim 7 wherein the stack of hollow fibers further comprising a baffle.

10. A hollow fiber module comprising a housing containing the cartridge of claim 7 .

11. The hollow fiber module of claim 10 further comprising a headspace between said cartridge and said housing and said headspace being partitioned.

12. A method of making a hollow fiber cartridge comprising the steps of:

filling a cartridge housing having a major axis with a stack of hollow fiber mats, the mats being substantially perpendicular to the axis and each mat having a peripheral edge portion;

closing the housing with a cap;

potting the peripheral edge portions of the stacked mats and forming a wall along an interior surface of the housing joining a lower portion of the to the cap; and

removing a side wall portion of the housing and exposing a lumen of the hollow fiber.

13. A method of making a hollow fiber module comprising the steps of:

inserting the hollow fiber cartridge of claim 12 into a housing.

14. The method according to claim 12 wherein the hollow fibers having a solid wall, porous wall, or a microporous wall.

15. The method of claim 12 wherein the cap having a shape of a truncated cone.

16. The method of claim 12 wherein the potting material being a thermoset material or a thermoplastic material.

17. The method of claim 12 further comprising curing the potting material.

18. The method of claim 17 wherein curing further comprising heating the cartridge.

19. The method of claim 17 wherein curing comprising heating the cartridge on a hot dog cooker.

20. The method of claim 13 wherein the cartridge being sealed into the housing.

21. The hollow fiber module of claim 6 wherein said housing being a cup-shaped housing adapted to receive said cartridge including:

a radial port;

an axial port; and

a truncated bottom adjacent to said axial port.

22. The hollow fiber module of claim 21 further including a headspace;

said headspace being defined by said wall at said peripheral edge portions of said mats and the internal lateral wall of said housing; and

said headspace being in communication with said axial port and the open ends of said hollow fibers of the mats at the exterior surface of said wall.

23. The hollow fiber module of claim 6 wherein said cartridge being held in place in said housing by a retaining clip.

24. The hollow fiber module of claim 6 wherein said cartridge including two end caps, one end cap being united to one of said end faces, and the other end cap being united to the other of said end faces, and wherein each of said end caps being sealed fluidtight to the internal wall of said housing.

25. The hollow fiber cartridge of claim 1 wherein said cartridge including:

two end caps, one end cap being united to one of said end faces, and the other end cap being united to the other of said end faces;

said cartridge being adapted to be inserted into a cup-shaped housing including:

a radial port;

an axial port; and

a truncated bottom adjacent to said axial port;

with each of said end caps being sealed fluid-tight to the internal wall of said housing;

whereby, said cartridge and said housing creating a headspace defined by said wall at said peripheral edge portions of said mats and the internal lateral wall of said housing;

said headspace being in communication with said axial port and the open ends of said hollow fibers of the mats at the exterior surface of said wall; and

said cartridge being held in place in said housing by a retaining clip.

26. The hollow fiber cartridge of claim 7 wherein said cartridge including:

two end caps, one end cap being united to one of said end faces, and the other end cap being united to the other of said end faces;

said cartridge being adapted to be inserted into a cup-shaped housing including:

a radial port;

an axial port; and

a truncated bottom adjacent to said axial port;

with each of said end caps being sealed fluid-tight to the internal wall of said housing;

whereby, said cartridge and said housing creating a headspace defined by said wall at said peripheral edge portions of said mats and the internal lateral wall of said housing;

said headspace being in communication with said axial port and the open ends of said hollow fibers of the mats at the exterior surface of said wall; and

said cartridge being held in place in said housing by a retaining clip.

27. The method of making a hollow fiber module of claim 13 wherein said housing being a cup-shaped housing adapted to receive said cartridge including:

a radial port;

an axial port;

a truncated bottom adjacent to said axial port;

said module further including a headspace;

said headspace being defined by said wall at said peripheral edge portions of said mats and the internal lateral wall of said housing;

said headspace being in communication with said axial port and the open ends of said hollow fibers of the mats at the exterior surface of said wall;

said cartridge being held in place in said housing by a retaining clip; and

wherein said cartridge including two end caps, one end cap being united to one of said end faces, and the other end cap being united to the other of said end faces, where each of said end caps being sealed fluid-tight to the internal wall of said housing.