Sensing system for measuring cavitation
View Patent ↗The invention provides a sensing system for sensing process conditions within an ultrasonic process tank that includes process liquid, the liquid being subjected to ultrasound produced by transducers coupled to a generator. The sensing system includes an enclosure for housing a sample liquid, the enclosure passing ultrasonic energy from the process liquid to the sample liquid, the sample liquid being responsive to the ultrasonic energy, and at least one sensing device within the sample liquid, the sensing device generating signals indicative of characteristics of the sample liquid. The sample liquid includes materials adapted to produce chemiluminescence in response to the ultrasonic energy. The at least one sensing device includes a photo sensor for sensing the produced chemiluminescence and generating signals in response to the produced chemiluminescence.
1. A sensing system for sensing process conditions within an ultrasonic process tank that includes process liquid, the liquid being subjected to ultrasound produced by transducers coupled to a generator, comprising:
(a) an enclosure for housing a sample liquid, the enclosure passing ultrasonic energy from the process liquid to the sample liquid, the sample liquid being responsive to the energy; and
(b) at lease one sensing device within the sample liquid, the sensing device generating signals indicative of characteristics of the sample liquid,
wherein said sample liquid is different from said process liquid.
2. A sensing system of claim 1 , wherein said sample liquid comprises materials adapted to produce chemiluminescence responsive to said ultrasonic energy.
3. A sensing system of claim 1 , wherein said sample liquid comprises anthracene hydrazide.
4. A sensing system of claim 1 , wherein said sample liquid comprises o-aminophthalhydrazide mixed with hydrogen peroxide and cobalt Co(II).
5. A sensing system of claim 1 , wherein said at least one sensing device comprises a photo sensor.
6. A sensing system of claim 5 , wherein said photo sensor comprises a photoelectric sensing device.
7. A sensing system of claim 5 , wherein said photo sensor is selected from a group consisting of a photo multiplier tube, a charge coupled device (CCD), a photo tube, a photodiode, a CMOS light sensor, and a photo transistor.
8. A sensing system of claim 1 , wherein the enclosure comprises polypropylene.
9. A sensing system of claim 1 , wherein said at least one sensing device comprises a sensing device for determining the conductivity of the sample liquid and for generating a signal indicative of the conductivity.
10. A sensing system of claim 1 , wherein said at least one sensing device comprises a sensing device for determining the temperature of the sample liquid and for generating a signal indicative of the temperature.
11. A sensing system of claim 1 , further comprising a temperature sensing device disposed within said process liquid for determining a temperature of the process liquid and for generating a signal indicative of the temperature.
12. A sensing system of claim 1 , further comprising an analysis subsystem for collecting the signals and for evaluating the signals over time.
13. A sensing system for sensing process conditions within an ultrasonic process tank that includes process liquid, the liquid being subjected to ultrasound produced by transducers coupled to a generator, comprising:
(a) an enclosure for housing a sample liquid, the enclosure passing ultrasonic energy from the process liquid to the sample liquid, the sample liquid being responsive to the energy; and
(b) at least one sensing device within the sample liquid, the sensing device generating signals indicative of characteristics of the sample liquid,
wherein said sample liquid comprises materials adapted to produce chemiluminescence responsive to said ultrasonic energy, and wherein said at least one sensing device comprises a photo sensor for sensing said produced chemiluminescence.
14. A sensing system of claim 13 , wherein said sample liquid comprises anthracene hydrazide.
15. A sensing system of claim 13 , wherein said sample liquid comprises o-aminophthalhydrazide mixed with hydrogen peroxide and cobalt Co(II).
16. A sensing system of claim 13 , wherein said photo sensor comprises a photoelectric sensing device.
17. A sensing system of claim 13 , wherein said photo sensor is selected from a group consisting of a photo multiplier tube, a charge coupled device (CCD), a photo tube, a photodiode, a CMOS light sensor, and a photo transistor.
18. A sensing system of claim 13 , wherein the enclosure comprises polypropylene.
19. A sensing system of claim 13 , wherein said at least one sensing device further comprises a sensing device for determining the conductivity of the sample liquid and for generating a signal indicative of the conductivity.
20. A sensing system of claim 13 , wherein said at least one sensing device further comprises a sensing device for determining the temperature of the sample liquid and for generating a signal indicative of the temperature.
21. A sensing system of claim 13 , further comprising a temperature sensing device disposed within said process liquid for determining a temperature of the process liquid and for generating a signal indicative of the temperature.
22. A sensing system of claim 13 , further comprising an analysis subsystem for collecting the signals from said at least one sensing device and for evaluating the signals over time.
23. A sensing system of claim 22 , wherein the subsystem comprises means for generating control signals which control the generator in response to the evaluated signals over time.
24. A sensing system of claim 22 , wherein the subsystem comprises a microprocessor.
25. A sensing system of claim 22 further comprising means for determining total cavitation energy released based upon signals generated by said photo sensor.
26. A sensing system of claim 22 further comprising means for calculating total energy released from cavitation by measuring the number of photons received by said photo sensor.
27. A sensing system of claim 22 , further comprising means for determining cavitation density based upon signals indicative of the number of photons received by said photo sensor.
28. A sensing system of claim 27 , further comprising means for determining cavitation density as a function of time.
29. A sensing system of claim 22 , further comprising means connected to the generator for controlling the generator based upon calculations of the subsystem.
30. A sensing system of claim 13 , wherein said sample liquid is different from said process liquid.