Method of forming a metal matrix component
View Patent ↗A method of forming a metal matrix component and product that comprises forming scrap sheet metal material, shredding the scrap sheet metal material to a predetermined size range, filling the shredded scrap sheet metal material into a compacting die, adding an adhesive material to the shredded scrap sheet metal material in the compacting die, compressing the shredded scrap sheet metal material and curing the adhesive to form a metal matrix component. The product comprises an inertia ring that may be used in a crankshaft damper.
1. A method of forming a metal matrix component comprising:
shredding metal material to a predetermined size range;
filling only the shredded metal material into a compacting die;
adding an adhesive to the shredded metal material;
compressing the shredded metal material in the compacting die to form a metal matrix component; and
curing the adhesive.
2. The method as in claim 1 further comprising:
forming the shredded metal material using a by-product of cutting a sheet metal part.
3. The method as in claim 1 further comprising:
forming the shredded metal material using a by-product of fabrication of a metal part.
4. The method as in claim 1 further comprising:
using a particle size range of the shredded metal material of approximately +0 mm to approximately 6 mm in diameter.
5. The method as in claim 1 further comprising:
coating a surface of the metal matrix component with a second adhesive;
bonding the metal matrix component to a pulley with the second adhesive;
bonding the pulley to an elastomeric damping member; and
bonding the elastomeric damping member to a hub, the elastomeric damping member disposed between the pulley and the hub.
6. The method as in claim 1 further comprising:
coating a surface of the metal matrix component with a second adhesive; and
bonding the metal matrix component to a pulley with the second adhesive.