Springless compressor valve
View Patent ↗A valve closure system particularly suited to reciprocating compressors employs no springs and preferably urges the valve in the closed direction by the force generated from magnets positioned to repel each other and in that manner deliver the force to keep the compressor valve closed. Other applications are envisioned and different techniques for replacing the spring component in such valve assemblies are also contemplated.
1. An apparatus, comprising:
a guard having a first bore;
a shoe directly mounted within the first bore in the guard;
a valve member configured to translate along a path from a sealed position to an unsealed position;
a magnet coupled to the valve member;
an opposing magnet directly mounted in the shoe, wherein poles of the opposing magnet are generally aligned with poles of the magnet such that the magnet and the opposing magnet repel one another; and
a leg extending from the valve member in a direction that is generally parallel to the path, wherein a distal portion of the leg overlaps the opposing magnet when the valve member is in the sealed position, wherein the leg, the shoe, and the opposing magnet are generally concentric, and wherein the leg is configured to translate between the guard and the shoe.
2. The apparatus of claim 1 , comprising a button that retains the magnet and comprises the leg.
3. The apparatus of claim 1 , wherein the leg defines a second bore.
4. The apparatus of claim 3 , wherein the magnet is at least partially disposed in the second bore.
5. The apparatus of claim 1 , wherein the valve member comprises a poppet, and wherein the magnet is directly mounted to the poppet.
6. The apparatus of claim 1 , wherein the leg is configured to translate through the first bore in the guard, and wherein the leg defines an end for the path of the valve member.
7. The apparatus of claim 1 , wherein poles of the magnet are generally aligned with the path.
8. The apparatus of claim 1 , wherein the leg overlaps the magnet and is generally concentric with the magnet.
9. The apparatus of claim 1 , comprising a compressor that comprises the valve member, the guard, and the shoe.
10. The apparatus of claim 1 , wherein the guard comprises a first aperture, the shoe comprises a second aperture, and the opposing magnet comprises a third aperture.
11. The apparatus of claim 1 , wherein the leg comprises a first lip and the shoe comprises a second lip, and wherein the first and second lips are configured to limit the stroke of the valve member with respect to the shoe.
12. A valve, comprising:
a poppet valve having a leg, wherein the poppet valve is configured to seal a passage;
a first magnet coupled to the poppet valve;
a shoe having a bore; and
a second magnet directly mounted within the bore in the shoe, wherein the second magnet is configured to repel the first magnet, thereby biasing the poppet valve in a position that seals the passage, wherein the second magnet comprises an aperture, and wherein the leg, the shoe, and the second magnet are generally concentric; and
wherein the leg comprises a first lip and the shoe comprises a second lip, and wherein the first and second lips are configured to limit the stroke of the poppet valve with respect to the shoe.
13. The valve of claim 12 , wherein adjacent poles of the first magnet and the second magnet are the same.
14. The valve of claim 12 , comprising a guard coupled to the shoe, wherein the guard comprises a plurality of passages that are selectively in fluid communication with the passage the poppet valve is configured to seal.
15. The valve of claim 12 , wherein the aperture extends through the second magnet in a direction that is generally parallel to the poles of the second magnet.
16. The valve of claim 12 , wherein the second magnet, the aperture, and the first magnet are generally concentric about the same axis.
17. A method of controlling the flow of a fluid, comprising:
biasing a poppet valve having a first magnet against a seat by applying a force with a magnetic field from a second magnet, wherein poles of the first magnet are generally aligned with poles of the second magnet such that the first magnet and the second magnet repel one another;
moving the poppet valve by applying fluid pressure to the poppet valve, wherein a force from the fluid pressure is larger than the force applied with the magnetic field;
guiding the movement of the poppet valve with a structure that is downstream from the poppet valve, wherein the structure comprises a shoe mounted in a first bore in a guard, wherein the second magnet is mounted within a second bore in the shoe, and wherein guiding the movement of the poppet valve comprises guiding the movement of a leg extending from the poppet valve between the shoe and the guard; and
limiting the movement of the poppet valve with respect to the shoe via a first lip extending from the leg and a second lip extending from the shoe.
18. The method of claim 17 , wherein the leg, the shoe, and the second magnet are generally concentric.