Electrode configuration for LiMCA
View Patent ↗The present invention provides a method and apparatus for reducing electromagnetic noise pick up in a Liquid Metal Cleanliness Analyzer (LiMCA), used to detect and measure particles in molten metal. An first electrode inserted in the molten metal is electrically insulated from second and third electrodes, also inserted in the molten metal. Molten metal and particles pass between the first electrode and the second and third electrodes through a passage in the electrical insulation. The second and third electrodes have a configuration with respect to the first electrode sufficient to establish symmetrical current loops between the first electrode and the second and third electrodes when a current is supplied to the second and third electrodes. The current is supplied from an ultra-capacitor. Electromagnetic noise in the symmetrical current loops is detected and is added in opposition to reduce the amplitude of the electromagnetic noise.
1. A method of measuring particles in molten metal with a Liquid Metal Cleanliness Analyzer (LiMCA), having electrically insulating wall means having a passage formed therein for passage of the molten metal, a first electrode inserted in the molten metal on one side of the wall means, a second and a third electrode connected to a current source and inserted into the molten metal on an opposite side of the wall means to the first electrode and equally spaced on either side of the first electrode such that the second and the third electrodes and the first electrode fall in a common plane; said method comprising:
(a) feeding equal current directly from the current source to the second and the third electrodes, said current passing with the molten metal through the passage to the first electrode to create symmetrical current loops between each of the second and the third electrodes and the first electrode, which loops generate wanted pulse signals and are affected in an equal but opposite manner by electromagnetic noise;
(b) adding the wanted pulse signals generated by each current loop to at least reduce the electromagnetic noise; and
(c) subjecting the wanted pulse signals to analysis to measure particles in the molten metal based on said wanted pulse signals.
2. An apparatus for measuring particles in molten metal with a Liquid Metal Cleanliness Analyzer (LiMCA), having electrically insulating wall means having a passage formed therein for passage of the molten metal and particles, an inside electrode inserted in the molten metal inside the wall means, comprising:
(a) a first and a second outside electrode inserted into the molten metal outside the wall means on either side of the inside electrode, to form a common plane with the inside electrode;
(b) a current source-connected to the first and a second outside electrodes for feeding equal current directly from the current source to the first and the second electrodes, which current passes with the traveling molten metal through the passage to the inside electrode to create symmetrical current loops between each of the first and the second outside electrodes and the inside electrode and generates wanted pulse signals;
(c) detection means connected to the first and the second outside electrodes and the inside electrode, for detecting wanted pulse signals generated by the current loops due to travel of particles through the passage, and for canceling electromagnetic noise that affects equally but in an opposite manner each of the current loops;
(d) a circuit for adding the wanted pulse sianals generated by each current loop to at least reduce the electromagnetic noise; and
(e) computing means for subjecting the wanted pulse signals to analysis to measure particles in the molten metal based on said wanted pulse signals.
3. The apparatus of claim 2 further comprising a reference electrode, inserted into the molten metal outside the wall means and connected to an enclosure surrounding at least the current source, detection means, said circuit and computing means to establish the molten metal as a voltage reference point.
4. The apparatus of claim 2 or 3 wherein the current source comprises one or more ultra-capacitors.