Rekeyable lock cylinder assembly with adjustable pin lengths

1. A rekeyable lock cylinder, comprising:

a cylinder body having a longitudinal axis;

a plug body disposed in the cylinder body and rotatable about the longitudinal axis; and

a backing rack disposed adjacent the plug body and cooperating with the plug body to define a plurality of pin chambers, each pin chamber having a length dimension parallel to the longitudinal axis of the chamber and a width dimension transverse to the length dimension, the width dimension of the plurality of pin chambers changing along the entire length dimension in response to movement of the backing rack; and

means disposed in the cylinder body for moving the backing rack parallel to the longitudinal axis.

2. The rekeyable lock cylinder of claim 1 , further including a plurality of pins disposed in the plurality of pin chambers, each of the plurality of pins including a length dimension and a width dimension with both dimensions being changeable in response to movement of the backing rack.

3. The rekeyable lock cylinder of claim 2 , wherein each of the plurality of pins includes a first pin portion releasably engageable with a second pin portion, the first pin portion disengaging from the second pin portion to change both dimensions.

4. The rekeyable lock cylinder of claim 1 , wherein the plurality of pin chambers include a length dimension and a width dimension, the width dimension of the plurality of pin chambers changing in response to movement of the backing rack.

5. The rekeyable lock cylinder of claim 2 , wherein each of the plurality of pins further includes resilient means for changing both dimensions.

6. The rekeyable lock cylinder of claim 2 , wherein each pin portion of each of the plurality of pins includes at least one side wall extending parallel to the length dimension, the at least one side wall including gear teeth, the gear teeth of the first pin portion being configured to engage and disengage with the gear teeth of the second pin portion, with both dimensions of the plurality of pins changing in response to sequential disengagement and engagement of the gear teeth.

7. A rekeyable lock cylinder according to claim 3 , wherein the plug body is rotatable between a first position and a second position, the first pin portion being engaged with the second pin portion in the first position and the first pin portion being disengaged from the second pin portion in the second position.

8. A rekeyable lock cylinder according to claim 2 , the plug body being rotatable within the cylinder body about the longitudinal axis between a first position and a second position, both dimensions of the plurality of pins being fixed in the first position and changeable in the second position.

9. A rekeyable lock cylinder according to claim 1 , wherein the means for moving includes a push button.

10. A rekeyable lock cylinder comprising:

a cylinder body having a longitudinal axis;

a plug body disposed in the cylinder body and rotatable about the longitudinal axis;

a backing rack disposed adjacent the plug body and cooperating with the plug body to define a plurality of pin chambers, the backing rack being movable parallel to the longitudinal axis, the size of the plurality of pin chambers changing in response to movement of the backing rack; and

means for moving the backing rack, wherein the means for moving includes a ramp formed in the cylinder body.

11. A rekeyable lock cylinder according to claim 5 , wherein the resilient means for changing includes a plurality of pin springs configured to increase the length dimension of a corresponding pin.

12. A rekeyable lock cylinder according to claim 2 , wherein each of the plurality of pins includes a first portion and a second portion, the first and second portions being configured to engage the each other, and further including a plurality of springs surrounding the first pin portion and the second pin portion of a corresponding pin.

13. A method for keying a lock cylinder, comprising the steps of:

providing a lock cylinder having a cylinder body with a longitudinal axis;

providing a plug body disposed in the cylinder body for rotation about the longitudinal axis;

providing a backing rack, the backing rack cooperating with the plug body to define a plurality of pin chambers, each pin chamber having a length dimension and a width dimension;

providing a plurality of pins disposed in the plurality of pin chambers, each pin having a length dimension and a width dimension;

changing the width dimension of the plurality of pin chambers along the entire length dimension of the pin chambers in response to movement of the backing rack; and

changing the length dimension and the width dimension of the plurality of pins in response to the change in the width dimension of the plurality of pin chambers.

14. The method of claim 13 , further comprising the step of providing means for changing the length dimension and width dimension of the plurality of pins in response to the change in the configuration of the plurality of pin chambers.

15. The method of claim 14 , wherein the means for changing includes a plurality of pin springs.

16. The method of claim 15 , wherein each of the plurality of pins includes a first portion and a second portion, the first portion being selectively engageable with the second portion, the pin springs being configured to surround the first and second portions.

17. The method of claim 13 , further comprising the step of using a rekeying tool to change the configuration of the plurality of pin chambers.

18. The method of claim 17 , wherein the plug body includes a plug face and the rekeying tool is disposed in an aperture formed in the plug face.

19. The method of claim 17 , wherein the rekeying tool includes a push button.

20. A method for keying a lock cylinder, comprising the steps of:

providing a lock cylinder having a cylinder body with a longitudinal axis;

providing a plug body disposed in the cylinder body for rotation about the longitudinal axis;

providing a backing rack, the backing rack cooperating with the plug body to define a plurality of pin chambers;

providing a plurality of pins disposed in the plurality of pin chambers;

changing the configuration of the plurality of pin chambers in response to movement of the backing rack;

using a rekeying tool to change the configuration of the plurality of pin chambers; and

moving said backing rack along a ramp to move the backing rack parallel to the longitudinal axis.

21. The method of claim 20 , wherein each of the plurality of pins includes a longitudinal pin axis, a first portion and a second portion, and the step of changing the configuration of the plurality of pins further comprises the step of moving the first pin portion relative and the second pin portion parallel to, and transverse to, the pin axis.

22. The method of claim 20 , wherein the step of changing the configuration of the plurality of pins further comprises the step of changing the length of each of the plurality of pins.

23. A method for keying a lock cylinder, comprising the steps of:

providing a lock cylinder having a cylinder body with a longitudinal axis;

providing a plug body disposed in the cylinder body for rotation about the longitudinal axis;

providing a backing rack, the backing rack cooperating with the plug body to define a plurality of pin chambers;

providing a plurality of pins disposed in the plurality of pin chambers;

changing the configuration of the plurality of pin chambers in response to movement of the backing rack;

changing the configuration of the plurality of pins in response to the change in the configuration of the plurality of pin chambers; and

using a rekeying tool to change the configuration of the plurality of pin chambers,

wherein the rekeying tool includes a ramp formed in the cylinder body.