Method of printing which minimizes cross-contamination between nozzles
View Patent ↗A method of printing from a printhead, whilst minimizing cross-contamination of ink between adjacent nozzles is provided. The method comprises the steps of: (a) providing a printhead comprising a substrate, which includes a plurality of nozzles for ejecting ink droplets onto a print medium, each nozzle having a nozzle aperture defined in an ink ejection surface of the substrate; the printhead also includes a plurality of formations on the ink ejection surface, the surface formations being configured to isolate each nozzle from at least one adjacent nozzle; and (b) printing onto a print medium using the printhead.
1. A method of printing from a printhead, whilst minimizing cross-contamination of ink between adjacent nozzles, the method comprising the steps of:
(a) providing a printhead comprising:
a substrate including a plurality of nozzles for ejecting ink droplets onto a print medium, each nozzle having a nozzle aperture defined in an ink ejection surface of the substrate; and
a plurality of formations on the ink ejection surface, the surface formations being configured to isolate each nozzle from at least one adjacent nozzle; and
(b) printing onto a print medium using said printhead,
wherein the surface formations are configured in a plurality of nozzle enclosures, each nozzle enclosure comprising sidewalls surrounding a respective nozzle, the sidewalls forming a seal with the ink ejection surface, thereby isolating each nozzle from at least one adjacent nozzle.
2. The method of claim 1 , wherein the surface formations each have a hydrophobic surface.
3. The method of claim 1 , wherein each nozzle enclosure further comprises a roof spaced apart from the respective nozzle aperture, the roof having a roof opening aligned with its respective nozzle aperture, thereby allowing ejected ink droplets to pass therethrough onto the print medium.
4. The method of claim 3 , wherein the sidewalls extend from each roof to the ink ejection surface.
5. The method of claim 4 , wherein the sidewalls extend from a perimeter region of each roof.
6. The method of claim 1 , wherein the printhead is a pagewidth inkjet printhead.
7. The method of claim 1 , wherein the printhead has a nozzle density sufficient to print at up to 1600 dpi.
8. A printhead, for printing using the method of claim 1 , comprising:
a substrate including a plurality of nozzles for ejecting ink droplets onto a print medium, each nozzle having a nozzle aperture defined in an ink ejection surface of the substrate; and
a plurality of formations on the ink ejection surface, the surface formations being configured to isolate each nozzle from at least one adjacent nozzle,
wherein the surface formations are configured in a plurality of nozzle enclosure, each nozzle enclosure comprising sidewalls surrounding a respecetive nozzle, the sidewalls forming a seal with the ink ejection surface, thereby isolating each nozzle from at least one adjacent nozzle.
9. A method of fabricating a printhead, for printing using the method of claim 1 , having isolated nozzles, the method comprising the steps of:
(a) providing a substrate, the substrate including a plurality of nozzles for ejecting ink droplets onto a print medium, each nozzle having a nozzle aperture defined in an ink ejection surface of the substrate;
(b) depositing a layer of photoresist over the ink ejection surface;
(c) defining recesses in the photoresist, each recess revealing a portion of the ink ejection surface surrounding a respective nozzle aperture;
(d) depositing a roof material over the photoresist and into the recesses;
(e) etching the roof material to define a nozzle enclosure around each nozzle aperture, each nozzle enclosure having an opening defined in a roof and sidewalls extending from the roof to the ink ejection surface; and
(f) removing the photoresist,
wherein said sidewalls surround a respective nozzle the sidewalls forming a seal with the ink ejection surface thereby isolating each nozzle from at least one adjacent nozzle.