Magnetic bearing device and turbo molecular pump with the magnetic bearing device mounted thereto
View Patent ↗To provide a magnetic bearing device capable of reducing vibration by preventing a deterioration in the control of a rotor shaft due to a variation in the axial position of the rotor shaft, while performing positional control over the rotor shaft in a specific attitude with optimal magnetic force, and to a turbo molecular pump with the magnetic bearing device mounted thereto. A sensitivity storage section 281 stores therein a sensor sensitivity used in a sensor sensitivity adjustment. The sensitivity storage section 281 outputs the stored sensor sensitivity to a sensitivity switching section. The sensitivity switching section switches the sensor sensitivity according to the situation, and outputs the result to a sensor signal amplifier section. The sensor signal amplifier section 252 performs, to a sensor signal, the sensor sensitivity adjustment according to the sensor sensitivity stored in the sensitivity storage section 281 , and outputs, to an A/D converter 154 , a sensor output signal 153 having a sensor output voltage V after the sensor sensitivity adjustment.
1. A magnetic bearing device comprising:
a rotor supported in a levitating state by electromagnets;
an axial position sensor for detecting an axial position of the rotor;
characteristic curve adjustment means capable of adjusting a characteristic curve representing a relation between a sensor output voltage of the axial position sensor and an axial position of the rotor;
digital conversion means for specifying an upper limit value of the sensor output voltage to perform digital conversion to an output of the characteristic curve adjustment means; and
axial position control means for controlling the electromagnets based on an output of the digital conversion means, wherein:
the characteristic curve adjustment means adjusts the characteristic curve so that a proximal position Zb 1 of the rotor when a target provided in the rotor moves the closest to the axial position sensor may become larger than a minimum value Zmin of the axial position of the rotor determined by an upper limit value of the characteristic curve and so that a distance between the proximal position Zb 1 of the rotor and the minimum value Zmin of the axial position may become the narrowest one.
2. The magnetic bearing device according to claim 1 comprising:
a radial position sensor for detecting a radial position of the rotor;
radial position control means for controlling the electromagnets based on an output of the radial position sensor;
posture detection means for detecting a posture of the rotor with respect to the gravitational direction;
constant storage means for storing a constant required for the control performed by the axial position control means and the radial position control means; and
constant setting means for setting, in accordance with the posture of the rotor detected by the posture detection means, the constant stored by the constant storage means.
3. The magnetic bearing device according to claim 1 , wherein the characteristic curve adjustment means has one characteristic curve that can be changed and the one characteristic curve is changed to be adjusted.
4. The magnetic bearing device according to claim 1 , wherein the characteristic curve adjustment means has a plurality of characteristic curves that cannot be changed and one of the plurality of characteristic curves is selected to be adjusted.
5. The magnetic bearing device according to claim 1 , wherein:
the characteristic curve adjustment means has, with respect to each different sensitivity, a plurality of characteristic curves each of which representing a relation between the sensor output voltage and the axial position; and
the sensitivity is changed or switched to set a sensitivity which makes the sensor output voltage at the proximal position Zb 1 of the rotor be below the upper limit value.
6. The magnetic bearing device according to claim 1 comprising:
sensor output voltage amplification means for amplifying the sensor output voltage of the axial position sensor; and
an amplification characteristic curve representing a relation between an axial position and a sensor output voltage which are amplified by the sensor output voltage amplification means,
wherein the minimum value Zmin of the axial position of the rotor is determined by the amplification characteristic curve and an upper limit value of a characteristic of the digital conversion means.
7. The magnetic bearing device according to claim 6 , wherein the sensor output voltage amplification means judges whether or not the sensor output voltage at the proximal position Zb 1 of the rotor is over the upper limit value of the characteristic of the digital conversion means while gradually lowering a sensor sensitivity from the maximum, stores a sensor sensitivity or an axial position when the sensor output voltage is below the upper limit value of the characteristic of the digital conversion means, and relates the sensor sensitivity or the axial position to the minimum value Zmin of the axial position of the rotor.
8. The magnetic bearing device according to claim 6 , wherein:
the sensor output voltage amplification means consists of sensor signal amplifier sections each of which has a different sensor sensitivity;
the sensor output voltage amplification means includes switching means for switching the sensor signal amplifier sections; and
the switching means judges whether or not the sensor output voltage at the proximal position Zb 1 of the rotor is over the upper limit value of the characteristic of the digital conversion means while gradually lowering a sensor sensitivity from the maximum, stores a sensor sensitivity or an axial position when the sensor output voltage is below the upper limit value of the characteristic of the digital conversion means, and relates the sensor sensitivity or the axial position to the minimum value Zmin of the axial position of the rotor.
9. A turbo molecular pump comprising the magnetic bearing device according to claim 1 , wherein:
the rotor has rotor blades and a rotor shaft placed at the center of the rotor blades; and
each of electromagnet levitates the rotor shaft by a magnetic force.