IP Library Granted Patent US 7,445,690
Granted Patent B2
US 7,445,690 · App. 11/088,811 · Granted Nov 4, 2008

Plasma processing apparatus

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Quick Facts
Patent No.
US 7,445,690
App. No.
11/088,811
Filed
Mar 25, 2005
Granted
Nov 4, 2008
Kind
B2
Art Unit
1792
USPC
156/345.41
Abstract

A plasma processing apparatus includes a chamber for containing a substrate to be processed, a gas supply unit for supplying a processing gas into the chamber, and a microwave introducing unit for introducing plasma generating microwaves into the chamber. The microwave introducing unit includes a microwave oscillator for outputting a plurality if microwaves having specified outputs, and an antenna section having a plurality of antennas to which the microwaves outputted from the microwave oscillator are respectively transmitted.

Claims (42)

1. A plasma processing apparatus, comprising:

a chamber for containing a substrate to be processed;

a gas supply unit for supplying a processing gas into the chamber; and

a microwave introducing unit for introducing plasma generating microwaves into the chamber, the microwave introducing unit including:

a microwave oscillator for outputting a plurality of microwaves having specified outputs; and

an antenna section having a plurality of antennas to which the microwaves outputted from the microwave oscillator are respectively transmitted,

wherein the microwave oscillator has:

a microwave generator for generating a low power microwave;

a divider for dividing the microwave generated from the microwave generator into a plurality of microwaves; and

a plurality of amplifier sections for amplifying respective microwaves divided by the divider to specified powers, and

wherein a plurality of microwaves outputted from the plurality of amplifier sections are respectively transmitted to the plurality of antennas, and

wherein each of the plurality of amplifier sections has:

a variable attenuator for attenuating a microwave outputted from the divider to a predetermined level;

a solid state amplifier for amplifying a microwave outputted from the variable attenuator to a specified power; and

a matcher for regulating a power of a reflected microwave returning to the solid state amplifier from the antenna.

2. The plasma processing apparatus of claim 1 , wherein each of the plurality of amplifier sections further has an isolator for separating the reflected microwave returning to the solid state amplifier from a microwave which is outputted from the solid state amplifier to the antenna.

3. The plasma processing apparatus of claim 2 , wherein the isolator has:

a dummy load for converting the reflected microwave into heat; and

a circulator for leading a microwave outputted from the solid state amplifier to the antenna and leading a reflected microwave from the antenna to the dummy load.

4. The plasma processing apparatus of claim 2 , wherein the solid state amplifier has:

a sub-divider for dividing an input microwave into a multiplicity of microwaves;

a multiplicity of semiconductor amplifying devices for respectively amplifying the multiplicity of microwaves outputted from the sub-divider to respectively specified powers; and

a combiner for combining microwaves whose powers are amplified by the multiplicity of semiconductor amplifying devices.

5. The plasma processing apparatus of claim 1 , wherein the solid state amplifier has:

a sub-divider for dividing an input microwave into a multiplicity of microwaves;

a multiplicity of semiconductor amplifying devices for respectively amplifying the multiplicity of microwaves outputted from the sub-divider to respectively specified powers; and

a combiner for combining microwaves whose powers are amplified by the multiplicity of semiconductor amplifying devices.

6. The plasma processing apparatus of claim 5 , wherein the semiconductor amplifying devices are formed of power MOSFETs, GaAsFETs, or GeSi transistors.

7. The plasma processing apparatus of claim 1 , wherein each of the plurality of antennas has a wave delay plate and a slot plate.

8. The plasma processing apparatus of claim 1 , wherein the antenna section has:

a circular antenna provided at a center thereof;

plural approximately fan-shaped antennas which surrounds a periphery of the circular antenna; and

a dividing plate for dividing the circular antenna and the plural approximately fan-shaped antennas from each other.

9. The plasma processing apparatus of claim 8 , wherein the dividing plate is a metal member and grounded.

10. The plasma processing apparatus of claim 9 , wherein in case of letting a wavelength of the microwave be λ 1 ; and a relative dielectric constant of the wave delay plate, ∈ r ; and defining λg=λ 1 /∈ r 1/2 ,

the circular antenna is provided with first slots of a predetermined length disposed along a circle located inwardly by λg/4 from the periphery of the circular antenna and second slots of a specified length disposed on one or more concentric circles located inwardly at intervals of λg/2 from the first slots and

each of the plural approximately fan-shaped antennas is provided with third slots of a preset length located inwardly by λg/4 from respective boundaries between the approximately fan-shaped antennas and fourth slots of a specific length located inwardly at intervals of λg/2 from the third slots.

11. The plasma processing apparatus of claim 8 , wherein in case of letting a wavelength of the microwave be λ 1 ; and a relative dielectric constant of the wave delay plate, ∈ r ; and defining λg=λ 1 /∈ r 1/2 ,

the circular antenna is provided with first slots of a predetermined length disposed along a circle located inwardly by λg/4 from the periphery of the circular antenna and second slots of a specified length disposed on one or more concentric circles located inwardly at intervals of λg/2 from the first slots and

each of the plural approximately fan-shaped antennas is provided with third slots of a preset length located inwardly by λg/4 from respective boundaries between the approximately fan-shaped antennas and fourth slots of a specific length located inwardly at intervals of λg/2 from the third slots.

12. The plasma processing apparatus of claim 1 , further comprising a magnetic field generating unit for generating a magnetic field in the chamber, and

wherein a magnetron effect is produced by an electric field generated by the microwaves introduced into the chamber and the magnetic field generated by the magnetic field generating unit.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 049905/0504 Recorded Dec 19, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: ARRIS ENTERPRISES LLC (F/K/A ARRIS ENTERPRISES, INC.); ARRIS TECHNOLOGY, INC.; ARRIS SOLUTIONS, INC.; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; RUCKUS WIRELESS, LLC (F/K/A RUCKUS WIRELESS, INC.)
Reel/Frame 071477/0255 →
ABL SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049892/0396 →
PATENT SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 049892/0051 →
TERM LOAN SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049905/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2015
From: COMMSCOPE EMEA LIMITED
To: COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 037012/0001 →
RELEASE OF SECURITY INTEREST Recorded Jan 7, 2010
From: CHP II, L.P.; HEALTHCARE CAPITAL PARTNERS, LLC; MAVERICK FUND II, LTD.; MAVERICK FUND PRIVATE INVESTMENTS, LTD.
To: MITRALSOLUTIONS, INC.
Reel/Frame 023741/0600 →
SECURITY AGREEMENT Recorded Jun 30, 2009
From: MITRALSOLUTIONS, INC.
To: HEALTHCARE CAPITAL PARTNERS, LLC; CHP II, L.P.; MAVERICK FUND II, LTD.; MAVERICK USA PRIVATE INVESTMENTS, LLC; MAVERICK FUND PRIVATE INVESTMENTS, LTD.
Reel/Frame 022892/0043 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2005
From: KASAI, SHIGERU; OSADA, YUKI; OGINO, TAKASHI
To: TOKYO ELECTRON LIMITED
Reel/Frame 016417/0731 →