Printing members having solubility-transition layers and related methods
View Patent ↗Solubility transitions rather than ablation mechanisms facilitate selective removal of the imaging layer of a lithographic plate, which allows for imaging with low-power lasers that need not impart ablation-inducing energy levels.
1. A method of imaging a lithographic printing member, the method comprising the steps of:
(a) providing a printing member having a first layer, a second layer thereunder, and a substrate beneath the second layer, wherein (i) the first layer is permeable to a solvent, (ii) in response to heat, the second layer undergoes a transition from an insoluble state to a soluble state, and (iii) the first layer and at least one of the second layer and the substrate have opposite affinities for at least one of ink and a liquid to which ink will not adhere;
(b) exposing the printing member to imaging radiation in an imagewise pattern so as to cause at least a portion of the second layer exposed to the imaging radiation to undergo the transition;
(c) subjecting the printing member to a solvent, the solvent permeating the first layer and dissolving soluble portions of the second layer; and
(d) removing the first layer where the printing member received radiation, thereby creating an imagewise lithographic pattern on the printing member.
2. The method of claim 1 wherein the insoluble state is crystalline.
3. The method of claim 1 wherein the soluble state is amorphous.
4. The method of claim 1 wherein the first layer comprises a material that absorbs imaging radiation and transfers heat to the second layer.
5. The method of claim 4 wherein the material comprises a polymer and an IR-absorbing pigment dispersed therein.
6. The method of claim 4 wherein the material comprises a polymer and an IR-absorbing dye dispersed therein.
7. The method of claim 1 wherein the second layer comprises a material that absorbs imaging radiation.
8. The method of claim 7 wherein the material comprises a polymer and an IR-absorbing pigment dispersed therein.
9. The method of claim 7 wherein the material comprises a polymer and an IR-absorbing dye dispersed therein.
10. The method of claim 1 wherein the first and second layers comprise a material that absorbs imaging radiation.
11. The method of claim 1 wherein the second layer comprises polyvinyl alcohol.
12. The method of claim 1 wherein the first layer and the substrate have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
13. The method of claim 12 wherein the first layer and the second layer have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
14. The method of claim 12 wherein the first layer and the second layer have the same affinities for at least one of ink and a liquid to which ink will not adhere.
15. The method of claim 1 wherein the first layer and the substrate have the same affinities for at least one of ink and a liquid to which ink will not adhere.
16. The method of claim 15 wherein the first layer and the second layer have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
17. The method of claim 1 wherein substantially all of the second layer exposed to the imaging radiation undergoes the transition.
18. The method of claim 1 wherein a portion of the second layer exposed to the imaging radiation undergoes the transition.
19. The method of claim 1 wherein the substrate comprises a metal.
20. The method of claim 1 wherein the substrate comprises a polymer.
21. The method of claim 1 wherein the printing member further comprises a third layer between the second layer and the substrate.
22. The method of claim 1 wherein the printing member further comprises a top layer disposed above the first layer, the top layer being permeable to a solvent, transparent to imaging radiation, and having the same affinity as the first layer for at least one of ink and a liquid to which ink will not adhere.
23. The method of claim 1 wherein the portions of the first layer where the printing member received radiation are removed with an aqueous solution.
24. The method of claim 1 wherein the transition is a phase change from a water-insoluble state to a water-soluble state and the solvent is an aqueous fluid.
25. A method of imaging a lithographic printing member, the method comprising the steps of:
(a) providing a printing member having an imaging layer and an oleophilic substrate thereunder, wherein in response to heat, at least a portion of the imaging layer undergoes a transition from an insoluble state to a soluble state;
(b) exposing the printing member to imaging radiation in an imagewise pattern so as to cause the imaging layer to undergo the transition;
(c) subjecting the printing member to an aqueous fluid, the aqueous fluid dissolving soluble portions of the imaging layer; and
(d) removing the imaging layer where the printing member received radiation, thereby creating an imagewise lithographic pattern on the printing member.
26. The method of claim 25 wherein the water-insoluble state is crystalline.
27. The method of claim 25 wherein the soluble state is amorphous.
28. The method of claim 25 wherein the imaging layer comprises a polymer and an IR-absorbing pigment dispersed therein.
29. The method of claim 25 wherein the imaging layer comprises a polymer and an IR-absorbing dye dispersed therein.
30. The method of claim 25 wherein the imaging layer and the substrate have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
31. The method of claim 25 wherein the imaging layer and the substrate have the same affinities for at least one of ink and a liquid to which ink will not adhere.
32. The method of claim 25 wherein substantially all of the imaging layer exposed to the imaging radiation undergoes the transition.
33. The method of claim 25 wherein a portion of the imaging layer exposed to the imaging radiation undergoes the transition.
34. The method of claim 25 wherein the substrate comprises a metal.
35. The method of claim 25 wherein the substrate comprises a polymer.
36. The method of claim 25 wherein the printing member further comprises an intermediate layer between the imaging layer and the substrate, the intermediate layer having an affinity opposite to that of the imaging layer for at least one of ink and a liquid to which ink will not adhere.
37. The method of claim 25 wherein the printing member further comprises a top layer disposed above the imaging layer, the top layer being permeable to an aqueous fluid, transparent to imaging radiation, and having the same affinity as the imaging layer for at least one of ink and a liquid to which ink will not adhere.
38. The method of claim 25 wherein the portions of the imaging layer where the printing member received radiation are removed with an aqueous solution.
39. A lithographic imaging member comprising:
(a) a first layer that is permeable to an aqueous fluid;
(b) a second layer thereunder, wherein at least a portion of the second layer undergoes a transition from an insoluble state to a soluble state in response to heat; and
(c) a substrate beneath the second layer, wherein the first layer and at least one of the second layer and the substrate have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
40. The member of claim 39 wherein the water-insoluble state is crystalline.
41. The member of claim 39 wherein the soluble state is amorphous.
42. The member of claim 39 wherein the first layer comprises a material that absorbs imaging radiation and transfers heat to the second layer.
43. The member of claim 42 wherein the material comprises a polymer and an IR-absorbing pigment dispersed therein.
44. The member of claim 42 wherein the material comprises a polymer and an IR-absorbing dye dispersed therein.
45. The member of claim 39 wherein the second layer comprises a material that absorbs imaging radiation.
46. The member of claim 45 wherein the material comprises a polymer and an IR-absorbing pigment dispersed therein.
47. The member of claim 45 wherein the material comprises a polymer and an IR-absorbing dye dispersed therein.
48. The member of claim 39 wherein the first and second layers comprise a material that absorbs imaging radiation.
49. The member of claim 39 wherein the second layer comprises polyvinyl alcohol.
50. The member of claim 39 wherein the first layer and the substrate have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
51. The member of claim 50 wherein the first layer and the second layer have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
52. The member of claim 50 wherein the first layer and the second layer have the same affinities for at least one of ink and a liquid to which ink will not adhere.
53. The member of claim 39 wherein the first layer and the substrate have the same affinities for at least one of ink and a liquid to which ink will not adhere.
54. The member of claim 53 wherein the first layer and the second layer have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
55. The member of claim 39 wherein substantially all of the second layer exposed to the imaging radiation undergoes the transition.
56. The member of claim 39 wherein a portion of the second layer exposed to the imaging radiation undergoes the transition.
57. The member of claim 39 wherein the substrate comprises a metal.
58. The member of claim 39 wherein the substrate comprises a polymer.
59. The member of claim 39 further comprising a third layer between the second layer and the substrate.
60. The member of claim 39 further comprising a top layer disposed above the first layer, the top layer being permeable to an aqueous fluid, transparent to imaging radiation, and having the same affinity as the first layer for at least one of ink and a liquid to which ink will not adhere.
61. A lithographic imaging member comprising:
(a) an imaging layer; and
(b) an oleophilic substrate beneath the imaging layer, wherein at least a portion of the imaging layer undergoes a transition from a water insoluble state to a water soluble state in response to heat.
62. The member of claim 61 wherein the water-insoluble state is crystalline.
63. The member of claim 61 wherein the soluble state is amorphous.
64. The member of claim 61 wherein the imaging layer comprises a polymer and an IR-absorbing pigment dispersed therein.
65. The member of claim 61 wherein the imaging layer comprises a polymer and an IR-absorbing dye dispersed therein.
66. The member of claim 61 wherein the imaging layer and the substrate have opposite affinities for at least one of ink and a liquid to which ink will not adhere.
67. The member of claim 61 wherein the imaging layer and the substrate have the same affinities for at least one of ink and a liquid to which ink will not adhere.
68. The method of claim 61 wherein substantially all of the imaging layer exposed to the imaging radiation undergoes the transition.
69. The method of claim 61 wherein a portion of the imaging layer exposed to the imaging radiation undergoes the transition.
70. The member of claim 61 wherein the substrate comprises a metal.
71. The member of claim 61 wherein the substrate comprises a polymer.
72. The member of claim 61 further comprising an intermediate layer between the imaging layer and the substrate, the intermediate layer having an affinity opposite to that of the imaging layer for at least one of ink and a liquid to which ink will not adhere.
73. The member of claim 61 further comprising a top layer disposed above the imaging layer, the top layer being permeable to an aqueous fluid, transparent to imaging radiation, and having the same affinity as the imaging layer for at least one of ink and a liquid to which ink will not adhere.