Silicone-free multilayer shrink film for high speed packaging lines
View Patent ↗Multilayer shrink films and methods of making same that are substantially free of silicone. The multilayer shrink films of the invention are produced using film biaxial orienting means, have haze values of 5 or less and Young's modulus of 40,000 psi or greater and superior hot slip properties. Cyclic-olefin copolymer (COC) is used in the outermost layers to impart superior hot slip. Preferably the film comprises large proportion of linear low density polyethylene (LLDPE) or ethylene propylene butane terpolymer. Suitable COCs for use in the invention are limited to single site catalyzed COC.
1. A multilayer shrink film for high speed packaging lines having a modulus of 40,000 psi or higher and a haze value less than 5.0 comprising:
a first outer high speed polyethylenic layer;
a second outer high speed polyethylenic layer;
at least one inner polyethylenic layers;
wherein each outer high speed polyethylenic layer comprises by weight 60% to 85% linear low density polyethylene, 5% to 15% ethylene vinyl acetate copolymer and 3% to 15% cyclic-olefin copolymer;
wherein the cyclic-olefin copolymer of the multilayer shrink film is a single-site catalyzed cyclic-olefin copolymer;
wherein the cyclic-olefin copolymer forms from 1% to 4.5% of the total weight of the multilayer shrink film;
wherein the multilayer shrink film comprises less than 1% by weight polystyrene and less than 1% polypropylene;
wherein the polyethylenic layers have substantially silicone free surfaces; and
wherein the multilayer shrink film has a hot slip rating of 4.5 or higher.
2. The film of claim 1 wherein the linear low density polyethylene copolymer comprises 1 to 10 weight percent 1-octene monomer.
3. The film of claim 1 having a thickness between 0.4 and 3.0 mils.
4. The film of claim 1 wherein the first outer high speed polyethylenic layer forms from 5% to 20% of the total weight of the film and wherein the second outer high speed polyethylenic layer forms from 5% to 20% of the total weight of the film.
5. The film of claim 1 crosslinked using a radiation source.
6. The film of claim 5 wherein the radiation source is active on the first collapsed tube of a double-bubble film orientation process.
7. The film of claim 5 wherein the radiation source is active on the film subsequent to full biaxial orientation.
8. The multi-layer shrink film of claim 1 , further comprising first and second intermediate polyethylenic layers.
9. A multilayer shrink film for high speed packaging lines having a modulus of 40,000 psi or higher a haze value less than 5.0 and superior hot slip comprising:
a first outer high speed polypropylenic layer;
a second outer high speed polypropylenic layer;
at least one inner polyethylenic layers;
wherein each of the polypropylenic layers comprises by weight 70% to 96% polypropylene and 4% to 30% cyclic-olefin copolymer;
wherein the cyclic-olefin copolymer of the multilayer shrink film is a single-site catalyzed cyclic-olefin copolymer;
wherein the cyclic-olefin copolymer forms from 1% to 4.5% of the total weight of the multi-layer shrink film;
wherein the high speed polypropylenic layers have substantially silicone free surfaces; and
wherein the multilayer shrink film has a hot slip rating of 4.5 or higher.
10. The film of claim 9 having a thickness between 0.4 and 2.0 mils.
11. The film of claim 9 wherein the first outer polypropylenic layer forms from 5% to 20% of the total weight of the film and wherein the second outer polypropylenic layer forms from 5% to 20% of the total weight of the film.
12. The multi-layer shrink film of claim 9 , further comprising first and second intermediate polyethylenic layers.
13. The multi-layer shrink film of claim 12 , wherein:
the first and second outer high speed polypropylenic layers comprise by weight 88% polypropylenic polymer, 10% cyclic-olefin copolymer, and 1% slip master batch;
the at least one inner layer comprises 57% linear low density polyethylene, 40% very low density polyethylene, and 3% slip master batch;
the first and second intermediate polyethylenic layers comprise 38% linear low density polyethylene, 30% very low density polyethylene, 30% ethylene vinyl acetate copolymer, and 2% slip master batch.
14. A multilayer shrink film for high speed packaging lines comprising:
first and second skin layers, said skin layers comprising by weight 62-88% polypropylenic polymer, 2-8% slip agent, and 10-30% cyclic-olefin copolymer;
a core layer, said core layer comprising by weight 0-70% linear low density polyethylene, 30-98% very low density polyethylene, and 2-8% slip agent; and
first and second tie layers, said tie layers comprising by weight 0-35% linear low density polyethylene, 20-70% very low density polyethylene, 15-50% ethylene vinyl acetate copolymer, and 2-8% slip agent;
wherein the multilayer shrink film has a hot slip rating of 4.5 or higher;
wherein the multilayer shrink film has a modulus of at least 40,000 psi; and
wherein the multilayer shrink film has a haze value less than 5.0.
15. The multi-layer shrink film of claim 14 , wherein the cyclic olefin co-polymer has a glass transition temperature of 75° C.
16. The multi-layer shrink film of claim 14 , wherein:
said skin layer comprises by weight 70-75% polypropylenic polymer, 4-6% slip agent, and 20-24% cyclic-olefin copolymer;
said core layer comprises by weight 50-60% linear low density polyethylene, 36-44% very low density polyethylene, and 4-6% slip agent; and
said tie layer comprises by weight 22-28% linear low density polyethylene, 36-44% very low density polyethylene, 30% ethylene vinyl acetate copolymer, and 4-6% slip agent.
17. The multilayer shrink film of claim 14 , wherein the skin layer comprises 73% polypropylenic polymer, 5% slip agent, and 22% cyclic-olefin copolymer.
18. The multilayer shrink film of claim 14 , wherein the core layer comprises 54.5% linear low density polyethylene, 40% very low density polyethylene, and 5.5% slip agent.
19. The multilayer shrink film of claim 14 , wherein the tie layer comprises 25% linear low density polyethylene, 40% very low density polyethylene, 30% ethylene vinyl acetate copolymer, and 5% slip agent.
20. A multilayer shrink film for high speed packaging lines having a modulus of 40,000 psi or higher and a haze value less than 5.0 comprising:
first and second outer high speed polyethylenic layers comprising by weight 80-86% linear low density polyethylene, 8-12% ethylene vinyl acetate copolymer, 4-6% cyclic-olefin copolymer, and 1.0-1.4% silica master batch, said silica master batch including 10% silica in 90% LLDPE; and
at least one inner polyethylenic layer comprising by weight 92-98% linear low density polyethylene and 2-8% slip master batch, said slip master batch including 6.5% erucimide in 93.5% LLDPE;
wherein the cyclic-olefin copolymer of the multilayer shrink film is a single-site catalyzed cyclic-olefin copolymer;
wherein the cyclic-olefin copolymer forms from 1% to 4.5% of the total weight of the multi-layer shrink film;
wherein the multi-layer shrink film comprises less than 1% by weight polystyrene and less than 1% polypropylene;
wherein the polyethylenic layers have substantially silicone free surfaces; and
wherein the multilayer shrink film has a hot slip rating of 4.5 or higher.
21. The multi-layer shrink film of claim 20 , wherein:
said high speed polyethylenic layers comprise by weight 83.7% linear low density polyethylene, 10% ethylene vinyl acetate copolymer, 5% cyclic-olefin copolymer, and 1.3% silica master batch; and
said at least one inner polyethylenic layers comprises by weight 94% linear low density polyethylene and 6% slip master batch.