IP Library Granted Patent US 7,005,772
Granted Patent B1
US 7,005,772 · App. 11/100,012 · Granted Feb 28, 2006

Stator winding having two slots per phase per pole

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Quick Facts
Patent No.
US 7,005,772
App. No.
11/100,012
Granted
Feb 28, 2006
Kind
B1
Abstract

A stator for an electric machine includes a generally cylindrically-shaped stator core having a plurality of circumferentially-spaced and axially-extending core teeth that define a plurality of circumferentially-spaced and axially-extending core slots extending between first and second ends of the stator core. Within the core is a stator winding having a plurality of phases, each of the phases including a pair of conductors connected in parallel and having a plurality of slot segments housed in the core slots. The slot segments are alternately connected at the first and second ends of the stator core by a plurality of end loop segments. The conductors within each pair of each phase are connected in parallel and are in phase with one another such that the stator core has two slots per phase per pole.

Claims (34)

1. A stator for an electric machine comprising:

a generally cylindrically-shaped stator core having a plurality of circumferentially-spaced and axially-extending core teeth that define a plurality of circumferentially-spaced and axially-extending core slots in a surface thereof, the core slots extending between a first and a second end of the stator core; and

a stator winding having a plurality of phases, each phase including a pair of conductors connected in parallel and having a plurality of slot segments housed in the core slots, the slot segments alternatively connected at the first and second ends of the stator core by a plurality of end loop segments;

at least half of the end loop segments connect a first slot segment housed in a radial position of a first core slot with a second slot segment housed in the same radial position of a second core slot,

each pair of conductors including a first conductor and a second conductor, and having an end loop segment with a pitch of N, and an end loop segment with a pitch of N-2, such that the end loop segment of the first conductor and the end loop segment of the second conductor do not cross one another and each pair of conductors are substantially in phase with one another such that the stator has two slots per phase per pole.

2. The stator according to claim 1 wherein the conductors are connected to one another in a delta configuration.

3. The stator according to claim 1 wherein the conductors are connected to one another in a wye configuration.

4. The stator according to claim 1 wherein each terminal of the winding is connected to a diode pair.

5. The stator according to claim 1 wherein said slot segments are inserted into said core slots of said generally cylindrically-shaped stator core in a substantially radial direction.

6. The stator of claim 1 wherein at least half of said end loop segments each include at least one substantially sloped portion.

7. The stator of claim 6 wherein at least half of said end loop segments each include at least two radial adjustments.

8. The stator of claim 7 wherein the conductors of the winding are cascaded.

9. The stator according to claim 1 wherein said slot segments housed in said core slots are aligned in a radial row and have a substantially rectangular cross section.

10. The stator according to claim 1 wherein said stator is a stator for an alternator of a vehicle.

11. The stator according to claim 1 wherein at least one of said conductors of a particular one of said phases is formed of a continuous conductor.

12. A stator for an electric machine, comprising:

a generally cylindrically-shaped stator core having a plurality of circumferentially-spaced and axially-extending core teeth that define a plurality of circumferentially-spaced and axially-extending core slots in a surface thereof, the core slots extending between a first and a second end of the stator core; and

a stator winding having six conductors separated into three pairs, thereby defining a three phase stator wherein the conductors are connected to one another in one of a delta and a wye configuration and three terminals of the winding are connected to three diode pairs;

each pair of conductors being connected in parallel and having a plurality of slot segments housed in the core slots, the slot segments alternatively connected at the first and second ends of the stator core by a plurality of end loop segments;

at least half on the end loop segments connect a first slot segment housed in a radial position of a first core slot with a second slot segment housed in the same radial position of a second core slot,

each pair of conductors being substantially in phase with one another such that the stator has two slots per phase per pole.

13. A stator for an electric machine, comprising:

a generally cylindrically-shaped stator core having a plurality of circumferentially-spaced and axially-extending core teeth that define a plurality of circumferentially-spaced and axially-extending core slots in a surface thereof, the core slots extending between a first and a second end of the stator core; and

a stator winding having a plurality of phases, each phase including a pair of conductors connected in parallel and having a plurality of slot segments housed in the core slots, the slot segments alternatively connected at the first and second ends of the stator core by a plurality of end loop segments;

at least half of the end loop segments connect a first slot segment housed in a radial position of a first core slot with a second slot segment housed on the same radial position of a second core slot,

each pair of conductors being substantially in phase with one another, wherein at least one end loop segment has a pitch equal to seven and at least one end loop segment has a pitch equal to five, and the stator has two slots per phase per pole.

14. A stator for an electric machine, comprising:

a generally cylindrically-shaped stator core having a plurality of circumferentially-spaced and axially-extending core teeth that define a plurality of circumferentially-spaced and axially-extending core slots in a surface thereof, the core slots extending between a first and a second end of the stator core; and

a stator winding having a plurality of phases, each phase including a pair of conductors and having a plurality of slot segments housed in the core slots, the slot segments alternately connected at the first and second ends of the stator core by a plurality of end loop segments, at least one of the end loop segments having a pitch equal to N and at least one of the end loop segments having a pitch equal to N-2.

15. The stator according to claim 14 wherein said N equals seven.

16. The stator according to claim 14 wherein at least one of the end loop segments has a pitch equal to N-1.

17. The stator according to claim 16 wherein said N equals seven.

18. The stator according to claim 14 wherein at least half of said end loop segments connect a first slot segment housed in a radial position of a first core slot with a second slot segment housed in the same radial position of a second core slot.

19. The stator according to claim 14 wherein at least one of said conductors of a particular one of said phases is formed of a continuous conductor.

Assignments (9)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025525/0186 Recorded Nov 12, 2015
From: WELLS FARGO CAPITAL FINANCE, L.L.C.
To: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, L.L.C.
Reel/Frame 037108/0618 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025521/0387 Recorded Nov 12, 2015
From: BANK OF AMERICA, N.A.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 037101/0125 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 9, 2014
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: VISTEON CORPORATION; VC AVIATION SERVICES, LLC; VISTEON ELECTRONICS CORPORATION; VISTEON GLOBAL TECHNOLOGIES, INC.; VISTEON INTERNATIONAL HOLDINGS, INC.; VISTEON GLOBAL TREASURY, INC.; VISTEON EUROPEAN HOLDINGS, INC.; VISTEON SYSTEMS, LLC; VISTEON INTERNATIONAL BUSINESS DEVELOPMENT, INC.
Reel/Frame 033107/0717 →
RELEASE BY SECURED PARTY AGAINST SECURITY INTEREST IN PATENTS ON REEL 025241 FRAME 0317 Recorded Apr 26, 2011
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: VISTEON CORPORATION; VC AVIATION SERVICES, LLC; VISTEON ELECTRONICS CORPORATION; VISTEON GLOBAL TECHNOLOGIES, INC.; VISTEON INTERNATIONAL HOLDINGS, INC.; VISTEON GLOBAL TREASURY, INC.; VISTEON EUROPEAN HOLDING, INC.; VISTEON SYSTEMS, LLC; VISTEON INTERNATIONAL BUSINESS DEVELOPMENT, INC.
Reel/Frame 026178/0412 →
SECURITY AGREEMENT Recorded Dec 23, 2010
From: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 025525/0186 →
GRANT OF PATENT SECURITY INTEREST Recorded Dec 20, 2010
From: REMY TECHNOLOGIES, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025521/0387 →
SECURITY AGREEMENT Recorded Oct 19, 2010
From: VISTEON CORPORATION; VC AVIATION SERVICES, LLC; VISTEON ELECTRONICS CORPORATION; VISTEON GLOBAL TECHNOLOGIES, INC.; VISTEON INTERNATIONAL HOLDINGS, INC.; VISTEON GLOBAL TREASURY, INC.; VISTEON EUROPEAN HOLDING, INC.; VISTEON SYSTEMS, LLC; VISTEON INTERNATIONAL BUSINESS DEVELOPMENT, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
Reel/Frame 025241/0317 →
SECURITY AGREEMENT (REVOLVER) Recorded Oct 19, 2010
From: VISTEON CORPORATION; VC AVIATION SERVICES, LLC; VISTEON ELECTRONICS CORPORATION; VISTEON GLOBAL TECHNOLOGIES, INC.; VISTEON INTERNATIONAL HOLDINGS, INC.; VISTEON GLOBAL TREASURY, INC.; VISTEON EUROPEAN HOLDINGS, INC.; VISTEON SYSTEMS, LLC; VISTEON INTERNATIONAL BUSINESS DEVELOPMENT, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
Reel/Frame 025238/0298 →