IP Library Granted Patent US 7,175,323
Granted Patent B2
US 7,175,323 · App. 11/102,012 · Granted Feb 13, 2007

Projector lamp headlight with chromatic aberration correction

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Quick Facts
Patent No.
US 7,175,323
App. No.
11/102,012
Granted
Feb 13, 2007
Kind
B2
Abstract

A reduced glare projector style headlight assembly ( 10 ) comprises a light source ( 14 ), a reflector ( 12 ) and an optical lens ( 18 ). An opaque mask ( 16 ) is positioned between the lens ( 18 ) and the reflector ( 12 ) for creating an upper shadow region in the focused beam pattern ( 28 ) to shield on-coming traffic. The mask ( 16 ) includes a transition region ( 32 ) proximate its top edge ( 22 ) for allowing a limited amount of projected light to pass through the mask ( 16 ), into the upper shadow region in the focused beam pattern ( 28 ). In several embodiments, the mask ( 16 ) is applied or otherwise affixed to a transparent substrate ( 20 ) which also supports the transition region ( 32 ). To combat undesirable chromatic effects, a color filter ( 38 ) can be positioned in the light path ( 26 ) for disrupting selective wavelengths of light energy. As alternative approaches, the transparent substrate ( 20 ) and/or the lens ( 18 ′) can be doped with a color filtering material or composition.

Claims (36)

1. A reduced glare projector style headlight assembly, comprising:

a light source for projecting visible light;

a reflector adjacent said light source for directing the light in a generally forward path;

an optical lens positioned in said forward path for inverting and manipulating the light into a focused beam pattern;

an opaque mask positioned in a portion of said forward path between said lens and said reflector for creating an upper shadow region in said focused beam pattern to shield on-coming traffic, said mask having a top edge establishing a light-shadow boundary in said focused beam pattern; and

said mask including a transition region proximate said top edge for passing a limited amount of projected light below said top edge whereby traces of projected light are introduced above said light-shadow boundary in said focused beam pattern so that on-coming traffic is not confronted with abrupt changes in light intensity as said light-shadow boundary crosses into and out of view.

2. The assembly of claim 1 wherein said transition region includes a transparent substrate revealed in progressively varying amounts through said mask in directions normal to said top edge.

3. The assembly of claim 2 wherein said transition region is fixed in a plane co-planar with said mask.

4. The assembly of claim 2 wherein said transition region is fixed in a plane offset from the remainder of said mask.

5. The assembly of claim 2 wherein said transition region includes a plurality of discrete opaque spots around which said transparent substrate is revealed.

6. The assembly of claim 5 wherein said plurality of discrete opaque spots have a generally repetitive geometric shape, and wherein the area bounded by said discrete opaque spots proximate said top edge is less than the area bounded by said discrete opaque spots spaced farther away from said top edge.

7. The assembly of claim 2 wherein said transition region includes a plurality of discrete voids in said mask through which said transparent substrate is revealed.

8. The assembly of claim 7 wherein said plurality of discrete voids have a generally repetitive geometric shape, and wherein the area bounded by said discrete voids proximate said top edge is greater than the area bounded by said discrete voids spaced farther away from said top edge.

9. The assembly of claim 2 wherein said transparent substrate extends above said top edge of said mask into said forward path of light.

10. The assembly of claim 2 wherein said transition region includes a plurality of discrete voids in said mask through which said transparent substrate is revealed.

11. The assembly of claim 1 wherein said mask is composed of at least one of a dichroic and an absorptive material.

12. The assembly of claim 1 wherein said transparent substrate is composed of gradient-index glass to establish at least a portion of said mask.

13. The assembly of claim 2 wherein said mask includes a metallic shield with said transparent substrate being positioned adjacent said metallic shield.

14. The assembly of claim 1 further including a color filter positioned in said forward path for disrupting selective wavelengths of light energy.

15. The assembly of claim 14 wherein said color filter is disposed between said mask and said lens.

16. The assembly of claim 15 wherein said color filter is affixed to said lens.

17. The assembly of claim 14 wherein said color filter is disposed between said light source and said mask.

18. The assembly of claim 1 wherein said lens contains a color filtering material for disrupting selective wavelengths of light energy in said light path.

19. A reduced glare projector style headlight assembly, comprising:

a light source for projecting visible light;

a reflector adjacent said light source for directing the light in a generally forward path;

an optical lens positioned in said forward path for inverting and manipulating the light into a focused beam pattern;

a color filter positioned in said forward path for disrupting selective wavelengths of light energy;

an opaque mask positioned in a portion of said forward path between said lens and said reflector for creating an upper shadow region in said focused beam pattern to shield on-coming traffic, said mask having a top edge establishing a light-shadow boundary in said focused beam pattern;

said mask including a transition region adjacent said top edge thereof, said transition region allowing a limited amount of light in said forward path to pass through said mask whereby traces of projected light are introduced above said light-shadow boundary in said focused beam pattern so that on-coming traffic is not confronted with abrupt changes in light intensity as said light-shadow boundary crosses into and out of view.

20. A reduced glare projector style headlight assembly, comprising:

a light source for projecting visible light;

a reflector adjacent said light source for directing the light in a generally forward path;

an optical lens positioned in said forward path for inverting and manipulating the light into a focused beam pattern, said lens containing a color filtering material for disrupting selective wavelengths of light energy in said light path;

an opaque mask positioned in a portion of said forward path between said lens and said reflector for creating an upper shadow region in said focused beam pattern to shield on-coming traffic, said mask having a top edge establishing a light-shadow boundary in said focused beam pattern;

said mask including a transition region adjacent said top edge thereof, said transition region allowing a limited amount of light in said forward path to pass through said mask whereby traces of projected light are introduced above said light-shadow boundary in said focused beam pattern so that on-coming traffic is not confronted with abrupt changes in light intensity as said light-shadow boundary crosses into and out of view.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Jan 12, 2023
From: CITIBANK, N.A.
To: FEDERAL-MOGUL WORLD WIDE LLC (FORMERLY FEDERAL-MOGUL WORLD WIDE, INC.)
Reel/Frame 062389/0149 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 056886/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 058392/0274 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2018
From: FEDERAL-MOGUL WORLDWIDE LLC
To: REBO LIGHTING & ELECTRONICS, LLC
Reel/Frame 045551/0445 →
RELEASE OF SECURITY INTEREST Recorded Dec 6, 2017
From: CITIBANK, N.A., AS COLLATERAL TRUSTEE AND AGENT
To: FEDERAL-MOGUL WORLD WIDE LLC (F/K/A/ FEDERAL-MOGUL WORLD WIDE, INC.); FEDERAL-MOGUL CORPORATION; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN, INC.; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL, LLC; FEDERAL-MOGUL MOTORPARTS LLC (F/K/A/ FEDERAL-MOGUL MOTORPARTS CORPORATION); FEDERAL-MOGUL POWERTRAIN LLC
Reel/Frame 044721/0032 →
CHANGE OF NAME Recorded Sep 27, 2017
From: FEDERAL-MOGUL WORLD WIDE, INC.
To: FEDERAL-MOGUL WORLD WIDE LLC
Reel/Frame 044034/0338 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Sep 26, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, LLC
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 044013/0419 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 23, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, INC.
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 042963/0662 →
SECURITY INTEREST Recorded Jun 20, 2014
From: FEDERAL-MOGUL CORPORATION, A DELAWARE CORPORATION; FEDERAL-MOGUL WORLD WIDE, INC., A MICHIGAN CORPORATION; FEDERAL-MOGUL IGNITION COMPANY, A DELAWARE CORPORATION; FEDERAL-MOGUL POWERTRAIN, INC., A MICHIGAN CORPORATION; FEDERAL-MOGUL PRODUCTS, INC. , A MISSORI CORPORATION; FEDERAL-MOGUL CHASSIS LLC, A DELAWARE LIMITED LIABILITY COMPANY
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 033204/0707 →