IP Library Granted Patent US 7,614,256
Granted Patent B2
US 7,614,256 · App. 11/102,059 · Granted Nov 10, 2009

Back supporting brassiere and undergarments with reinforced zones and method of making the same

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Quick Facts
Patent No.
US 7,614,256
App. No.
11/102,059
Granted
Nov 10, 2009
Kind
B2
Abstract

A circular knit brassiere is provided. The brassiere has a back panel, a front panel preferably having a pair of breast cups and preferably having a pair of shoulder straps. The back panel has at least one reinforced zone. Preferably, the breast cups, shoulder straps, and the central gore also have reinforced zones. Preferably, the reinforce zones are formed during the knitting process, and also preferably using positive float miss stitch construction combinations and added in yarns. The brassiere also preferably has true or mock terry stitch construction on the wearer facing fabric side of the reinforced zones, for providing moisture wicking properties. The reinforced zones of the present invention can also be knitted into garments such as shapewear, maternity wear and athletic wear.

Claims (75)

1. A circular knit brassiere comprising:

a front panel having a pair of breast cups;

a back panel having a torso encircling direction, the back panel having at least one non-reinforced zone and at least one knitted-in reinforced zone; and

the at least one reinforced zone formed by a positive float miss stitch construction, wherein the at least one reinforced zone has a modulus in the torso encircling direction greater than the modulus of the at least one non-reinforced zone.

2. The brassiere of claim 1 , wherein said knitted-in reinforced zone is formed using said positive float miss stitch construction in combination with added-in yarns.

3. The brassiere of claim 1 , wherein said reinforced zone comprises a positive float mock terry construction on the wearer facing fabric side.

4. The brassiere of claim 1 , wherein said reinforced zone comprises a true sinker stitch terry construction on the wearer facing fabric side.

5. The brassiere of claim 1 , further comprising an integrally knit anchoring chest band.

6. The brassiere of claim 5 , wherein said chest band is a turned welt or a folded edge.

7. The brassiere of claim 1 , further comprising a pair of shoulder straps.

8. The brassiere of claim 7 , wherein each of said pair of shoulder straps has a knitted-in reinforced zone.

9. The brassiere of claim 8 , wherein said knitted-in reinforced zones of said pair of shoulder straps are formed using positive float miss stitch construction combinations.

10. The brassiere of claim 8 , wherein said knitted-in reinforced zones of said pair of shoulder straps are formed using a positive float miss stitch construction in combination with added-in yarns.

11. The brassiere of claim 8 , wherein said knitted-in reinforced zones of said pair of shoulder straps comprise a positive float mock terry construction on the wearer facing fabric side.

12. The brassiere of claim 8 , wherein said knitted-in reinforced zones of said pair of shoulder straps comprise a true sinker stitch terry construction on the wearer facing fabric side.

13. The brassiere of claim 1 , further comprising a pair of side panels, each of said pair of side panels connecting said back panel to a different one of said pair of breast cups.

14. The brassiere of claim 1 , further comprising a central gore.

15. The brassiere of claim 1 , wherein each of said pair of breast cups has at least one knitted-in reinforced zone.

16. The brassiere of claim 15 , wherein said knitted-in reinforced zones of said pair of breast cups are formed using positive float miss stitch construction combinations.

17. The brassiere of claim 15 , wherein said knitted-in reinforced zones of said pair of breast cups are formed using positive float miss stitch construction combinations and added in yarns.

18. The brassiere of claim 15 , wherein said knitted-in reinforced zones of said pair of breast cups comprise a positive float mock terry construction on the wearer facing fabric side.

19. The brassiere of claim 15 , wherein said reinforced zones of said pair of breast cups comprise a true sinker stitch terry construction on the wearer facing fabric side.

20. The brassiere of claim 1 , further comprising a fastener between said pair of breast cups.

21. The brassiere of claim 20 , wherein said fastener is one selected from the group consisting of a zipper, a hook-and-eye fastener, and a snap.

22. A circular knit brassiere comprising:

a front panel having a pair of breast cups;

a back panel having a torso encircling direction, the back panel having:

a pair of side panels, each of said pair of side panels being connected to a different one of said pair of breast cups

at least one non-reinforced zone and at least one knitted-in reinforced zone;

the at least one reinforced zone formed by a positive float miss stitch construction, wherein the at least one reinforced zone has a modulus in the torso encircling direction greater than the modulus of the at least one non-reinforced zone;

an anchoring band at a bottom margin of the brassiere;

a pair of shoulder straps, each of said pair of shoulder straps connecting said back panel to a different one of said pair of breast cups; and

a central gore being disposed between said pair of breast cups.

23. The brassiere of claim 22 , further comprising a fastener positioned in said central gore for releasably connecting together said pair of breast cups.

24. The brassiere of claim 22 , wherein each of said pair of breast cups has at least one knitted-in reinforced zone.

25. The brassiere of claim 24 , wherein each of said pair of shoulder straps has a knitted-in reinforced zone.

26. The brassiere of claim 25 , wherein said reinforced zones of each of said pair of breast cups and each of said pair of shoulder straps are formed using positive float miss stitch construction combinations.

27. The brassiere of claim 25 , wherein said reinforced zones of the back panel, each of said pair of breast cups, and each of said pair of shoulder straps are formed using positive float miss stitch construction combinations and added in yarns.

28. The brassiere of claim 24 , wherein at least one reinforced zone of each of said pair of breast cups further comprise a positive float mock terry construction on the wearer facing fabric side.

29. The brassiere of claim 24 , wherein at least one reinforced zone of each of said pair of breast cups further comprise a true sinker stitch terry construction on the wearer facing fabric side.

30. A method of making a circular knit brassiere, the method comprising:

forming a seamless circular knit blank having a torso encircling direction, the blank having a back panel, a front panel having a pair of breast cups, a pair of shoulder straps for connecting said back panel to said pair of breast cups, and an anchoring chest band;

forming at least one non-reinforced zone and at least one knitted-in reinforced zones in said back panel, each of said pair of breast cups, and each of said pair of shoulder straps and the at least one reinforced zone in said back panel, each of said pair of breast cups, and each of said pair of shoulder straps formed by a positive float miss stitch construction, wherein the at least one reinforced zone in said back panel, each of said pair of breast cups, and each of said pair of shoulder straps has a modulus in the torso encircling direction greater than the modulus of the at least one non-reinforced zone in said back panel, each of said pair of breast cups, and each of said pair of shoulder straps.

31. The brassiere of claim 30 , wherein said reinforced zones are formed using positive float miss stitch construction combinations and added in yarns.

32. The brassiere of claim 30 , wherein said reinforced zones further comprise a positive float mock terry construction on the wearer facing fabric side.

33. The brassiere of claim 30 , wherein said reinforced zones further comprise a true sinker stitch terry construction on the wearer facing fabric side.

34. A circular knit garment comprising:

a front panel; and

a back panel having a torso encircling direction, the back panel having at least one non-reinforced zone and at least one knitted-in reinforced zone; and

the at least one reinforced zone formed by a positive float miss stitch construction, wherein the at least one reinforced zone has a modulus in the torso encircling direction greater than the modulus of the at least one non-reinforced zone.

35. The circular knit garment of claim 34 , wherein said front panel has at least one knitted-in reinforced zone.

36. The garment of claim 35 , wherein said at least one knitted-in reinforced zone of said front panel is formed using positive float miss stitch construction combinations.

37. The garment of claim 35 , wherein said at least one knitted-in reinforced zone of said back panel and said front panel are formed using positive float miss stitch construction combinations and added in yarns.

38. The garment of claim 35 , wherein said at least one knitted-in reinforced zone of said front panel and said back panel comprise a positive float mock terry construction on the wearer facing fabric side.

39. The garment of claim 35 , wherein said at least one knitted-in reinforced zone comprises a true sinker stitch terry construction on the wearer facing fabric side.

40. The garment of claim 34 , wherein said front panel and said back panel are circularly knit to form a panty.

41. The garment of claim 40 , wherein said back panel has two knitted-in reinforced zones.

42. The garment of claim 34 , wherein said front panel and said back panel are circularly knit to form a shapewear bodysuit.

43. The garment of claim 42 , wherein said front panel has four reinforced zones.

44. The garment of claim 43 , wherein said one of said four reinforced zones is located in a breast-receiving area of said bodysuit, a second of said four reinforced zones is located in a stomach area of said bodysuit, and a third and a fourth of said four reinforced zones are located at the sides of said bodysuit.

45. The garment of claim 42 , wherein said back panel has a reinforced zone in the buttocks-covering area of the bodysuit.

46. The garment of claim 35 , wherein said front panel and said back panel are circularly knit to form athletic wear.

47. The garment of claim 46 , wherein said athletic wear is selected from the group consisting of gymnastic wear, aerobic wear, football wear, soccer wear and rugby wear.

48. The garment of claim 47 , wherein said back panel has a reinforced zone in the lumbar spine region of the garment.

49. The garment of claim 47 , wherein said front panel has a reinforced zone in the genital-covering region of the garment.

50. The garment of claim 46 , wherein said reinforced zones are knitted using hydrophilic and anti-microbial yarns.

51. A circular knit garment comprising:

a front panel and a back panel are circularly knit to form a shapewear bodysuit;

the back panel having at least one non-reinforced zone and plurality of knitted-in reinforced zones; and

the plurality of reinforced zones formed with a positive float miss stitch construction, wherein the plurality of-reinforced zones have a modulus greater than the at least one non-reinforced zone in at least one of the walewise and coursewise direction;

wherein one of the plurality of reinforced zones is located in a breast-receiving area of the bodysuit, a second of the plurality reinforced zones is located in a stomach area of the bodysuit, and a third and a fourth of the plurality of reinforced zones are located at the sides of the bodysuit.

52. A circular knit brassiere comprising:

a front panel having a pair of breast cups;

a back panel having a walewise and coursewise direction, the back panel having at least one non-reinforced zone and at least one knitted-in reinforced zone; and

the at least one reinforced zone formed by a positive float miss stitch construction, wherein the at least one reinforced zone has a modulus in at least one of the walewise and coursewise direction greater than the modulus of the at least one non-reinforced zone.

Assignments (12)
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 45029/0132 Recorded Dec 15, 2025
From: JPMORGAN CHASE BANK, N.A.
To: MAIDENFORM LLC; HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 074166/0114 →
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 59910/0685 Recorded Dec 15, 2025
From: JPMORGAN CHASE BANK, N.A.
To: MAIDENFORM LLC; HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 074165/0634 →
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 70521/0523 Recorded Dec 15, 2025
From: JPMORGAN CHASE BANK, N.A.
To: HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 073952/0281 →
PATENT SECURITY AGREEMENT Recorded Mar 14, 2025
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 070521/0523 →
FOURTH AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded May 9, 2022
From: HANESBRANDS INC.; ALTERNATIVE APPAREL, INC.; BA INTERNATIONAL, L.L.C.; CC PRODUCTS LLC; CEIBENA DEL, INC.; EVENT 1 LLC; GEARCO LLC; GFSI HOLDINGS LLC; GFSI LLC; GTM RETAIL, INC.; HANES GLOBAL HOLDINGS U.S. INC.; HANES JIBOA HOLDINGS, LLC; HANES MENSWEAR, LLC; HANESBRANDS DIRECT, LLC; HANESBRANDS EXPORT CANADA LLC; HBI BRANDED APPAREL ENTERPRISES LLC; HBI INTERNATIONAL HOLDINGS U.S., INC.; HBI SOURCING, LLC; INNER SELF LLC; IT'S GREEK TO ME, INC.; KNIGHTS APPAREL, LLC; KNIGHTS HOLDCO, LLC; MAIDENFORM (BANGLADESH) LLC; MAIDENFORM (INDONESIA) LLC; MAIDENFORM BRANDS LLC; MAIDENFORM INTERNATIONAL LLC; MAIDENFORM LLC; MF RETAIL LLC; PLAYTEX DORADO, LLC; PLAYTEX INDUSTRIES, INC.; SEAMLESS TEXTILES LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 059910/0685 →
SECURITY INTEREST Recorded Jan 9, 2018
From: HBI BRANDED APPAREL ENTERPRISES, LLC; IT'S GREEK TO ME, INC.; MAIDENFORM LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 045029/0132 →
AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded Dec 15, 2009
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 023649/0812 →
RELEASE OF SECOND LIEN SECURITY INTEREST RECORDED AT REEL/FRAMES 018367/0353, 018367/0312, AND 018545/0521 Recorded Dec 10, 2009
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 023627/0842 →
PATENT SECURITY AGREEMENT (SECOND LIEN) Recorded Oct 10, 2006
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: CITIBANK, N.A., AS THE COLLATERAL AGENT
Reel/Frame 018367/0353 →
PATENT SECURITY AGREEMENT (FIRST LIEN) Recorded Oct 10, 2006
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: CITIBANK, N.A., AS THE COLLATERAL AGENT
Reel/Frame 018367/0333 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2006
From: SARA LEE CORPORATION
To: HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 018279/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2005
From: MITCHELL, JOHN C.
To: SARA LEE CORPORATION
Reel/Frame 016740/0572 →