IP Library Patent Application 11105078
Patent Application
App. No. 11/105,078

Methods for the synthesis of modular poly(phenyleneethynlenes) and fine tuning the electronic properties thereof for the functionalization of nanomaterials

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Patent No.
US None
App. No.
11/105,078
Abstract

Poly(aryleneethynylene) polymers for exfoliating and dispersing/solubilizing nanomaterial are provided herein. The poly(aryleneethynylene) polymers have unit monomer portions, each monomer portion having at least one electron donating substituent thereby forming an electron donor monomer portion, or at least one electron withdrawing substituent thereby forming an electron accepting monomer portion. Such polymers exfoliate and disperse nanomaterial without presonication of the nanomaterial.

Claims (90)

1 . A method of exfoliating and dispersing nanomaterial, comprising:

mixing

nanomaterial,

a poly(aryleneethynylene) having a polymer backbone of “n” monomer units, each monomer unit comprising at least two monomer portions, wherein each monomer portion has at least one electron donating substituent or at least one electron withdrawing substituent, and wherein “n” is from about 5 to about 190; and

a dispersion solvent to form a dispersion of exfoliated nanomaterial.

2 . The method of claim 1 where the poly(aryleneethynylene) is a poly(phenyleneethynylene).

3 . The method of claim 1 where the poly(phenyleneethynylene) has the structure P a , P b , P c or a combination thereof:

wherein:

n is from about 20 to about 190;

X 1 R 1 , X 2 R 2 , Y 1 R 3 , Y 2 R 4 , and Y 2 R 2 are either electron donating or electron withdrawing substituents;

when the poly(phenyleneethynylene) has the structure P a and when X 1 R 1 and X 2 R 2 are electron donating, then Y 1 R 3 and Y 2 R 4 are electron withdrawing, and when X 1 R 1 and X 2 R 2 are electron withdrawing, then Y 1 R 3 and Y 2 R 4 are electron donating;

when the poly(phenyleneethynylene) has the structure Pb and when X 1 R 1 and X 2 R 2 are electron donating, then Y 1 R 3 is electron withdrawing, and when X 1 R 1 and X 2 R 2 are electron withdrawing, then Y 1 R 3 is electron donating;

when the poly(phenyleneethynylene) has the structure PC and when X 1 R 1 is electron donating, then Y 2 R 2 is electron withdrawing, and when X 1 R 1 is electron withdrawing, then Y 2 R 2 is electron donating;

X 1 , X 2 , Y 1 , and Y 2 are independently CO, COO, CONH, CONHCO, COOCO, CONHCNH, CON, COS, CS, alkyl, aryl, allyl, N, NO, S, O, SO, CN, CNN, SO 2 , P, or PO; and

R 1 -R 4 are independently alkyl, Z-substituted alkyl, phenyl, Z-substituted phenyl, benzyl, Z-substituted benzyl, aryl, Z-substituted aryl, allyl, Z-substituted allyl or hydrogen,

wherein Z is independently an acetal, acid halide, acrylate unit, acyl azide, aldehyde, anhydride, cyclic alkene, arene, alkene, alkyne, alkyl halide, aryl, aryl halide, amine, amide, amino, amino acid, alcohol, alkoxy, antibiotic, azide, aziridine, azo compounds, calixarene, carbohydrate, carbonate, carboxylic acid, carboxylate, carbodiimide, cyclodextrin, crown ether, CN, cryptand, dendrimer, dendron, diamine, diaminopyridine, diazonium compounds, DNA, epoxy, ester, ether, epoxide, ethylene glycol, fullerene, glyoxal, halide, hydroxy, imide, imine, imidoester, ketone, nitrile, isothiocyanate, isocyanate, isonitrile, ketone, lactone, ligand for metal complexation, ligand for biomolecule complexation, lipid, maleimide, melamine, metallocene, NHS ester, nitroalkane, nitro compounds, nucleotide, olefin, oligosaccharide, peptide, phenol, phthalocyanine, porphyrin, phosphine, phosphonate, polyamine, polyethoxyalkyl, 2,2′-bipyridine, 1,10-phenanthroline, terpyridine, pyridazine, pyrimidine, purine, pyrazine, 1,8-naphthyridine, polyhedral oligomeric silsequioxane (POSS), pyrazolate, imidazolate, torand, hexapyridine, 4,4′-bipyrimidine, polypropoxyalkyl, protein, pyridine, quaternary ammonium salt, quaternary phosphonium salt, quinone, RNA, Schiff base, selenide, sepulchrate, silane, a styrene unit, sulfide, sulfone, sulfhydryl, sulfonyl chloride, sulfonic acid, sulfonic acid ester, sulfonium salt, sulfoxide, sulfur and selenium compounds, thiol, thioether, thiol acid, thio ester, thymine, or a combination thereof.

4 . The method of claim 1 wherein

the monomer unit contains greater than two monomer portions,

each monomer portion has at least one electron donating substituent or at least one electron withdrawing substituent,

at least one monomer portion has at least one electron donating substituent and at least one monomer portion has at least one electron withdrawing substituent; and

the poly(aryleneethynylene) has other than a 1:1 ratio of donor monomer portions to acceptor monomer portions.

5 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a , X 1 R 1 ═X 2 R 2 and Y 1 R 3 ═Y 2 R 4 .

6 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a , X 1 ═X 2 ═COO, Y 1 ═Y 2 ═O, and R 1 -R 4 are independently alkyl, Z-substituted alkyl, phenyl, Z-substituted phenyl, benzyl, Z-substituted benzyl, aryl, Z-substituted aryl, allyl, Z-substituted allyl or hydrogen.

7 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P b, and X 1 R 1 ═X 2 R 2 .

8 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P b, X 1 ═X 2 ═COO, Y 1 ═O, and R 1 -R 3 are independently alkyl, Z-substituted alkyl, phenyl, Z-substituted phenyl, benzyl, Z-substituted benzyl, aryl, Z-substituted aryl, allyl, Z-substituted allyl or hydrogen.

9 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure PC, X 1 ═COO, Y 2 ═O, and R 1 -R 2 are independently alkyl, Z-substituted alkyl, phenyl, Z-substituted phenyl, benzyl, Z-substituted benzyl, aryl, Z-substituted aryl, allyl, Z-substituted allyl or hydrogen.

10 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a, X 1 R 1 ═X 2 R 2 ═COOH, and Y 1 R 3 ═Y 2 R 4 ═OC 10 H 21 .

11 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a, X 1 R 1 ═X 2 R 2 ═COOC(CH 3 ) 3 , and Y 1 R 3 ═Y 2 R 4 ═OC 10 H 21 .

12 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a, X 1 R 1 ═X 2 R 2 ═COO-alkyl, and Y 1 R 3 ═Y 2 R 4 ═OC 10 H 21 .

13 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a, X 1 R 1 Z=X 2 R 2 Z=COO-polyethoxyalkyl, and Y 1 R 3 ═Y 2 R 4 ═OC 10 H 21 .

14 . The method of claim 3 wherein the poly(phenyleneethynylene) has the structure P a, X 1 R 1 Z=X 2 R 2 Z=CONHCH(CH 3 )CH 2 OCH(CH 3 )CH 2 Oalkyl, and Y 1 R 3 ═Y 2 R 4 ═OC 10 H 21 .

15 . The method of claim 4 wherein each monomer unit of the poly(aryleneethynylene) has a donor/acceptor monomer portion molar ratio of 3:1 or 1:3.

16 . The method of claim 4 wherein each monomer unit of the poly(aryleneethynylene) has a donor/acceptor monomer portion molar ratio of 7:1 or 1:7.

17 . The method of claim 1 wherein the nanomaterial comprises a multi-wall carbon nanotube, single-wall carbon nanotube, carbon nanoparticle, carbon nanofiber, carbon fiber, carbon rope, carbon ribbon, carbon fibril, or a carbon needle.

18 . The method of claim 1 wherein the nanomaterial comprises a multi-wall boron nitride nanotube, single-wall boron nitride nanotube, boron nitride nanoparticle, boron nitride nanofiber, boron nitride fiber, boron nitride rope, boron nitride ribbon, boron nitride fibril, or a boron nitride needle.

19 . The method of claim 1 wherein the dispersion solvent comprises chloroform, chlorobenzene, water, acetic acid, acetone, acetonitrile, aniline, benzene, benzonitrile, benzyl alcohol, bromobenzene, bromoform, 1-butanol, 2-butanol, carbon disulfide, carbon tetrachloride, cyclohexane, cyclohexanol, decalin, dibromethane, diethylene glycol, diethylene glycol ethers, diethyl ether, diglyme, dimethoxymethane, N,N-dimethylformamide, ethanol, ethylamine, ethylbenzene, ethylene glycol ethers, ethylene glycol, ethylene oxide, formaldehyde, formic acid, glycerol, heptane, hexane, iodobenzene, mesitylene, methanol, methoxybenzene, methylamine, methylene bromide, methylene chloride, methylpyridine, morpholine, naphthalene, nitrobenzene, nitromethane, octane, pentane, pentyl alcohol, phenol, 1-propanol, 2-propanol, pyridine, pyrrole, pyrrolidine, quinoline, 1,1,2,2-tetrachloroethane, tetrachloroethylene, tetrahydrofuran, tetrahydropyran, tetralin, tetramethylethylenediamine, thiophene, toluene, 1,2,4-trichlorobenzene, 1,1,1-trichloroethane, 1,1,2-trichloroethane, trichloroethylene, triethylamine, triethylene glycol dimethyl ether, 1,3,5-trimethylbenzene, m-xylene, o-xylene, p-xylene, 1,2-dichlorobenzene, 1,3-dichlorobenzene, 1,4-dichlorobenzene, 1,2-dichloroethane, methyl ethyl ketone, dioxane, or dimethyl sulfoxide.

20 . A method of obtaining solid nanomaterial comprising:

removing the solvent of claim 19 to form a solid material.

21 . A method of producing re-dispersed nanomaterial comprising:

mixing the solid material of claim 20 with a re-dispersion solvent to produce re-dispersed material.

22 . The method of claim 21 wherein the re-dispersion solvent comprises chloroform, chlorobenzene, water, acetic acid, acetone, acetonitrile, aniline, benzene, benzonitrile, benzyl alcohol, bromobenzene, bromoform, 1-butanol, 2-butanol, carbon disulfide, carbon tetrachloride, cyclohexane, cyclohexanol, decalin, dibromethane, diethylene glycol, diethylene glycol ethers, diethyl ether, diglyme, dimethoxymethane, N,N-dimethylformamide, ethanol, ethylamine, ethylbenzene, ethylene glycol ethers, ethylene glycol, ethylene oxide, formaldehyde, formic acid, glycerol, heptane, hexane, iodobenzene, mesitylene, methanol, methoxybenzene, methylamine, methylene bromide, methylene chloride, methylpyridine, morpholine, naphthalene, nitrobenzene, nitromethane, octane, pentane, pentyl alcohol, phenol, 1-propanol, 2-propanol, pyridine, pyrrole, pyrrolidine, quinoline, 1,1,2,2-tetrachloroethane, tetrachloroethylene, tetrahydrofuran, tetrahydropyran, tetralin, tetramethylethylenediamine, thiophene, toluene, 1,2,4-trichlorobenzene, 1,1,1-trichloroethane, 1,1,2-trichloroethane, trichloroethylene, triethylamine, triethylene glycol dimethyl ether, 1,3,5-trimethylbenzene, m-xylene, o-xylene, p-xylene, 1,2-dichlorobenzene, 1,3-dichlorobenzene, 1,4-dichlorobenzene, 1,2-dichloroethane, methyl ethyl ketone, dioxane, or dimethyl sulfoxide.

23 . A dispersion of exfoliated nanomaterial made by the method of claim 1 .

24 . A dispersion of exfoliated nanomaterial made by the method of claim 21 .

25 . A solid nanomaterial made by the method of claim 20 .

26 . An article of manufacture comprising the nanomaterial of claim 23 .

27 . An article of manufacture comprising the nanomaterial of claim 24 .

28 . An article of manufacture comprising the nanomaterial of claim 25 .

29 . The method of claim 1 wherein the nanomaterial is non-presonicated.

30 . A method of synthesizing a poly(phenyleneethynylene) polymer having a peripheral functional group Z, comprising:

coupling

a poly(phenyleneethynylene) polymer P a , P b , or P c :

wherein

n is from about 20 to about 190;

X 1 R 1 , X 2 R 2 , Y 1 R 3 , Y 2 R 4 , and Y 2 R 2 are either electron donating or electron withdrawing substituents;

when the poly(phenyleneethynylene) has the structure P a and when X 1 R 1 and X 2 R 2 are electron donating, then Y 1 R 3 and Y 2 R 4 are electron withdrawing, and when X 1 R 1 and X 2 R 2 are electron withdrawing, then Y 1 R 3 and Y 2 R 4 are electron donating;

when the poly(phenyleneethynylene) has the structure Pb and when X 1 R 1 and X 2 R 2 are electron donating, then Y 1 R 3 is electron withdrawing, and when X 1 R 1 and X 2 R 2 are electron withdrawing, then Y 1 R 3 is electron donating;

when the poly(phenyleneethynylene) has the structure P c and when X 1 R 1 is electron donating, then Y 2 R 2 is electron withdrawing, and when X 1 R 1 is electron withdrawing, then Y 2 R 2 is electron donating;

X 1 , X 2 , Y 1 , and Y 2 are independently COO, CONH, CONHCO, COOCO, CONHCNH, CON, COS, CS, alkyl, aryl, allyl, N, NO, S, O, SO, CN, CNN, SO 2 , P, or PO; and

R 1 -R 4 are independently alkyl, phenyl, benzyl, aryl, allyl, or hydrogen,

and

a reactant Z to form Z-substituted alkyl, Z-substituted phenyl, Z-substituted benzyl, Z-substituted aryl, or Z-substituted allyl, wherein Z is independently an acetal, acid halide, acrylate unit, acyl azide, aldehyde, anhydride, cyclic alkene, arene, alkene, alkyne, alkyl halide, aryl, aryl halide, amine, amide, amino, amino acid, alcohol, alkoxy, antibiotic, azide, aziridine, azo compounds, calixarene, carbohydrate, carbonate, carboxylic acid, carboxylate, carbodiimide, cyclodextrin, crown ether, CN, cryptand, dendrimer, dendron, diamine, diaminopyridine, diazonium compounds, DNA, epoxy, ester, ether, epoxide, ethylene glycol, fullerene, glyoxal, halide, hydroxy, imide, imine, imidoester, ketone, nitrile, isothiocyanate, isocyanate, isonitrile, ketone, lactone, ligand for metal complexation, ligand for biomolecule complexation, lipid, maleimide, melamine, metallocene, NHS ester, nitroalkane, nitro compounds, nucleotide, olefin, oligosaccharide, peptide, phenol, phthalocyanine, porphyrin, phosphine, phosphonate, polyamine, polyethoxyalkyl, 2,2′-bipyridine, 1,10-phenanthroline, terpyridine, pyridazine, pyrimidine, purine, pyrazine, 1,8-naphthyridine, polyhedral oligomeric silsequioxane (POSS), pyrazolate, imidazolate, torand, hexapyridine, 4,4′-bipyrimidine, polypropoxyalkyl, protein, pyridine, quaternary ammonium salt, quaternary phosphonium salt, quinone, RNA, Schiff base, selenide, sepulchrate, silane, a styrene unit, sulfide, sulfone, sulfhydryl, sulfonyl chloride, sulfonic acid, sulfonic acid ester, sulfonium salt, sulfoxide, sulfur and selenium compounds, thiol, thioether, thiol acid, thio ester, thymine, or a combination thereof.

31 . The method of claim 30 wherein the poly(phenyleneethynylene) polymer is mixed with nanomaterial prior to the coupling reaction.

32 . A composition comprising a poly(phenyleneethynylene) having the structure:

wherein

n is from about 20 to about 190;

X 1 R 1 , X 2 R 2 , Y 1 R 3 , Y 2 R 4 , and Y 2 R 2 are either electron donating or electron withdrawing substituents;

when X 1 R 1 and X 2 R 2 are electron donating, then Y 1 R 3 and Y 2 R 4 are electron withdrawing, and when X 1 R 1 and X 2 R 2 are electron withdrawing, then Y 1 R 3 and Y 2 R 4 are electron donating;

X 1 , X 2 , Y 1 , and Y 2 are independently COO, CONH, CONHCO, COOCO, CONHCNH, CON, COS, CS, alkyl, aryl, allyl, N, NO, S, O, SO, CN, CNN, SO 2 , P, or PO; and

R 1 -R 4 are independently alkyl, phenyl, benzyl, aryl, allyl, or H and Z 1 -Z 4 are independently an acetal, acid halide, acrylate unit, acyl azide, aldehyde, anhydride, cyclic alkene, arene, alkene, alkyne, alkyl halide, aryl, aryl halide, amine, amide, amino, amino acid, alcohol, alkoxy, antibiotic, azide, aziridine, azo compounds, calixarene, carbohydrate, carbonate, carboxylic acid, carboxylate, carbodiimide, cyclodextrin, crown ether, CN, cryptand, dendrimer, dendron, diamine, diaminopyridine, diazonium compounds, DNA, epoxy, ester, ether, epoxide, ethylene glycol, fullerene, glyoxal, halide, hydroxy, imide, imine, imidoester, ketone, nitrile, isothiocyanate, isocyanate, isonitrile, ketone, lactone, ligand for metal complexation, ligand for biomolecule complexation, lipid, maleimide, melamine, metallocene, NHS ester, nitroalkane, nitro compounds, nucleotide, olefin, oligosaccharide, peptide, phenol, phthalocyanine, porphyrin, phosphine, phosphonate, polyamine, polyethoxyalkyl, 2,2′-bipyridine, 1,10-phenanthroline, terpyridine, pyridazine, pyrimidine, purine, pyrazine, 1,8-naphthyridine, polyhedral oligomeric silsequioxane (POSS), pyrazolate, imidazolate, torand, hexapyridine, 4,4′-bipyrimidine, polypropoxyalkyl, protein, pyridine, quaternary ammonium salt, quaternary phosphonium salt, quinone, RNA, Schiff base, selenide, sepulchrate, silane, a styrene unit, sulfide, sulfone, sulfhydryl, sulfonyl chloride, sulfonic acid, sulfonic acid ester, sulfonium salt, sulfoxide, sulfur and selenium compounds, thiol, thioether, thiol acid, thio ester, thymine, or a combination thereof.

33 . A composition comprising a poly(aryleneethynylene) having a polymer backbone of “n” monomer units, wherein

each monomer unit comprises at least two monomer portions,

each monomer portion has at least one electron donating substituent or at least one electron withdrawing substituent,

at least one of the electron donating substituent and the electron withdrawing substituent is bound to an alkyl, phenyl, benzyl, aryl, allyl or H group, and each alkyl, phenyl, benzyl, aryl, or allyl group is further bound to a group Z where Z is independently an acetal, acid halide, acrylate unit, acyl azide, aldehyde, anhydride, cyclic alkene, arene, alkene, alkyne, alkyl halide, aryl, aryl halide, amine, amide, amino, amino acid, alcohol, alkoxy, antibiotic, azide, aziridine, azo compounds, calixarene, carbohydrate, carbonate, carboxylic acid, carboxylate, carbodiimide, cyclodextrin, crown ether, CN, cryptand, dendrimer, dendron, diamine, diaminopyridine, diazonium compounds, DNA, epoxy, ester, ether, epoxide, ethylene glycol, fullerene, glyoxal, halide, hydroxy, imide, imine, imidoester, ketone, nitrile, isothiocyanate, isocyanate, isonitrile, ketone, lactone, ligand for metal complexation, ligand for biomolecule complexation, lipid, maleimide, melamine, metallocene, NHS ester, nitroalkane, nitro compounds, nucleotide, olefin, oligosaccharide, peptide, phenol, phthalocyanine, porphyrin, phosphine, phosphonate, polyamine, polyethoxyalkyl, 2,2′-bipyridine, 1,10-phenanthroline, terpyridine, pyridazine, pyrimidine, purine, pyrazine, 1,8-naphthyridine, polyhedral oligomeric silsequioxane (POSS), pyrazolate, imidazolate, torand, hexapyridine, 4,4′-bipyrimidine, polypropoxyalkyl, protein, pyridine, quaternary ammonium salt, quaternary phosphonium salt, quinone, RNA, Schiff base, selenide, sepulchrate, silane, a styrene unit, sulfide, sulfone, sulfhydryl, sulfonyl chloride, sulfonic acid, sulfonic acid ester, sulfonium salt, sulfoxide, sulfur and selenium compounds, thiol, thioether, thiol acid, thio ester, thymine, or a combination thereof.

34 . A poly(phenyleneethynylene) polymer made by the method of claim 30 .

35 . A nanocomposite, comprising:

a host matrix, and

exfoliated nanomaterial of claim 23 dispersed within the host matrix.

36 . The nanocomposite of claim 35 wherein the poly(aryleneethynylene) is a poly(phenyleneethynylene) polymer.

37 . The nanocomposite of claim 35 wherein the host matrix comprises hnbr rubber, polyethylene, polydicyclopentadiene, silicone, polystyrene, polycarbonate, epoxy, or polyurethane.

38 . The nanocomposite of claim 35 wherein the host matrix comprises polyester, polyamide, or polyimide.

39 . A multifunctional nanocomposite comprising:

the nanocomposite of claim 35 , and

a filler comprising a continuous fiber, a discontinuous fiber, a nanoparticle, a nanoclay, a microparticle, a macroparticle, or a combination thereof.

40 . The multifunctional nanocomposite of claim 39 wherein the exfoliated nanomaterial is a primary filler.

41 . A nanocomposite, comprising:

a host matrix, and

re-dispersed nanomaterial of claim 21 dispersed within the host matrix.

42 . A nanocomposite, comprising:

a host matrix, and

solid exfoliated nanomaterial of claim 20 dispersed within the host matrix.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: ZYVEX PERFORMANCE MATERIALS, INC.
To: ZYVEX ACQUISITION, LLC
Reel/Frame 045497/0351 →
RELEASE OF SECURITY INTEREST Recorded Apr 10, 2018
From: ZYVEX ACQUISITION, LLC
To: ZYVEX ACQUISITION, LLC
Reel/Frame 045497/0963 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: VON EHR, JAMES R., II
To: ZYVEX ACQUISITION, LLC
Reel/Frame 045495/0080 →
SECURITY AGREEMENT Recorded Jan 13, 2009
From: ZYVEX PERFORMANCE MATERIALS, INC., A DELAWARE CORPORATION
To: VON EHR, JAMES R., II
Reel/Frame 022092/0502 →
NUNC PRO TUNC ASSIGNMENT Recorded May 30, 2007
From: ZYVEX CORPORATION
To: ZYVEX PERFORMANCE MATERIALS, LLC
Reel/Frame 019353/0499 →
RELEASE Recorded Jan 5, 2007
From: SILICON VALLEY BANK
To: ZYVEX CORPORATION
Reel/Frame 018777/0003 →
SECURITY INTEREST Recorded May 25, 2006
From: ZYVEX CORPORATION
To: SILICON VALLEY BANK
Reel/Frame 017921/0368 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2005
From: AIT-HADDOU, HASSAN; RUTKOFSKY, MARNI
To: ZYVEX CORPORATION
Reel/Frame 016151/0220 →