Methods of forming an alkali metal salt
View Patent ↗A method of making an alkali metal salt is described and involves (1) reacting at least one alkali metal formate with an least one acid to form an alkali metal salt in the presence of formate ions and (2) substantially removing the formate ions from the alkali metal salt formed in step (1).
1. A method of forming an alkali metal salt comprising:
a) introducing at least one alkali metal formate and at least one acid and reacting the at least one alkali metal formate with the at least one acid to form an alkali metal salt in the presence of formate ions, and
b) substantially removing said formate ions from said alkali metal salt formed in step a).
2. The method of claim 1 , wherein said step of removing comprises adding at least one oxidizer to said alkali metal salt in the presence of formate ions.
3. The method of claim 2 , wherein said oxidizer is hydrogen peroxide.
4. The method of claim 1 , wherein said removing said formate ions comprises adding at least one base to said alkali metal salt in the presence of formate ions to convert said formate ions to an alkali metal formate salt.
5. The method of claim 4 , wherein said base is cesium hydroxide.
6. The method of claim 1 , further comprising heating said alkali metal salt during step b) or a part thereof.
7. The method of claim 6 , further comprising recovering formic acid vapor overhead produced by said heating of said alkali metal salt as a formic acid.
8. The method of claim 1 , wherein oxidizing is utilized to substantially remove said formate ions.
9. The method of claim 1 , wherein said removing said formate ions comprises adding heat, at least one oxidizer, base, or any combination thereof to said alkali metal salt.
10. The method of claim 1 , wherein said alkali metal formate in step a) is an alkali metal formate solution.
11. The method of claim 10 , wherein said alkali metal formate solution is neutralized to a pH of 7 or higher after step b).
12. The method of claim 1 , wherein said at least one alkali metal formate is added continuously, semi-continuously, as batches, or increments, or combinations thereof.
13. The method of claim 1 , wherein said acid is sulfuric acid.
14. The method of claim 1 , wherein said alkali metal salt is cesium sulfate.
15. The method of claim 14 , further comprising converting said cesium sulfate or a fraction thereof to cesium hydroxide, cesium carbonate, cesium chloride, or cesium fluoride.
16. The method of claim 1 , wherein said alkali metal salt is an alkali metal sulfate.
17. The method of claim 16 , further comprising converting said alkali metal sulfate to an alkali metal hydroxide, alkali metal carbonate, alkali metal chloride, or alkali metal fluoride.
18. The method of claim 1 , further comprising purifying said alkali metal salt.
19. The method of claim 1 , wherein said at least one acid is added continuously, semi-continuously, as batches, or increments, or combinations thereof.
20. The method of claim 1 , further comprising filtering the product resulting after step b) to separate any gangue material from said alkali metal salt.
21. The method of claim 1 , further comprising crystallizing at least a portion of said alkali metal salt to obtain crystals.
22. The method of claim 21 , further comprising re-dissolving said crystals in an aqueous solution.
23. The method of claim 1 , wherein substantially removing formate ions is removing at least 50% by weight of said formate ions.
24. The method of claim 1 , wherein said step of substantially removing formate ions is removing at least 95% by weight of said formate ions.
25. The method of claim 1 , wherein said step of substantially removing formate ions is removing at least 99% by weight of said formate ions.
26. The method of claim 1 , wherein said step of substantially removing formate ions is removing at least 99.9% by weight of said formate ions.
27. The method of claim 1 , wherein said alkali metal salt in the presence of formate ions is formed by adding said at least one acid in a stoichiometrically deficient amount relative to said at least one alkali metal formate solution.
28. The method of claim 27 , wherein said alkali metal salt solution includes a specific gravity sufficient to precipitate a salt of said at least one acid.
29. The method of claim 27 , wherein said alkali metal salt solution is evaporated to include a specific gravity sufficient to precipitate a salt of said at least one acid.
30. The method of claim 1 , wherein a portion of said alkali metal formate is present with said alkali metal salt after step b).
31. The method of claim 1 , wherein said alkali metal formate has a purity and said alkali metal salt has a purity that is greater than said purity of the alkali metal formate.