IP Library Granted Patent US 7,407,036
Granted Patent B2
US 7,407,036 · App. 11/114,497 · Granted Aug 5, 2008

Muffler for compact combustion engines

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Quick Facts
Patent No.
US 7,407,036
App. No.
11/114,497
Granted
Aug 5, 2008
Kind
B2
Abstract

To provide a muffler for a compact combustion engine, which is simple in structure and effective to sufficiently reduce the temperature of exhaust gases while avoiding contact with an external air, an exhaust guide passage 7 for communicating the exhaust gases (G) to a discharge port ( 63 ) is provided within an interior hollow of a muffler housing 6 defining an exhaust chamber ( 61 ) therein, and a side wall of this exhaust guide passage ( 7 ) is constituted by a portion ( 6 W) of the muffler housing ( 6 ) and a duct wall ( 71 ) jointed to the muffler housing ( 6 ).

Claims (25)

1. A muffler for a compact combustion engine for deadening exhaust gases emitted by the compact engine, which muffler comprises:

a muffler housing defining an exhaust chamber therein;

an exhaust guide passage provided within an interior hollow of the muffler housing and communicated with a discharge port; and

a side wall defining the exhaust guide passage, the side wall being constituted by a portion of the muffler housing and a duct wall jointed to the muffler housing, and

wherein the exhaust chamber is divided by a horizontally extending partition wall into an upper upstream compartment and a lower downstream compartment with a catalytic converter supported by the horizontally extending partition wall for substantially purifying the exhaust gases, and an inlet opening of the exhaust guide passage is positioned within the downstream compartment,

wherein a downstream portion of the duct wall is positioned within the upstream compartment, and

wherein the discharge port is positioned in an upper region of the upstream compartment.

2. The muffler for the compact combustion engine as claimed in claim 1 , further comprising an exhaust cap defining the discharge port, the exhaust cap being formed integrally with an outer side wall of the muffler housing.

3. The muffler for the compact combustion engine as claimed in claim 2 , further comprising a spark arrester retained between the exhaust cap and the duct wall.

4. The muffler for the compact combustion engine as claimed in claim 1 , further comprising an exhaust cap defining the discharge port and a diffusion piece for diffusing the exhaust gases emerging outwardly from the exhaust cap.

5. The muffler for the compact combustion engine as claimed in claim 1 , wherein the exhaust guide passage has a length, which is greater than one half a vertical length of the muffler housing.

6. The muffler for the compact combustion engine as claimed in claim 1 , wherein the exhaust guide passage has a cross-sectional area that is smaller at a downstream portion thereof than at an upstream portion thereof.

7. A muffler assembly for a compact combustion engine comprising:

a muffler housing having a first housing half member and a second housing half member collectively defining an exhaust chamber therein;

an exhaust guide passage provided within an interior hollow of the muffler housing and communicated with a discharge port;

a side wall defining the exhaust guide passage, the side wall being constituted by a portion of the second housing half member and a duct wall jointed to the second housing half member housing;

a catalytic converter disposed within the interior hollow of the muffler housing for substantially purifying the exhaust gases and a partition wall disposed within the interior hollow for dividing the exhaust chamber into upstream and downstream compartments with respect to the catalytic converter and wherein at least a portion of the duct wall is positioned within the upstream compartment; and

a muffler covering member enclosing the muffler housing, and

wherein the exhaust chamber is divided by a horizontally extending partition wall into an upper upstream compartment and a lower downstream compartment with a catalytic converter supported by the horizontally extending partition wall for substantially purifying the exhaust gases, and an inlet opening of the exhaust guide passage is positioned within the downstream compartment,

wherein a downstream portion of the duct wall is positioned within the upstream compartment, and

wherein the discharge port is positioned in an upper region of the upstream compartment.

8. The muffler assembly for the compact combustion engine as claimed in claim 7 , further comprising an exhaust cap defining the discharge port, the exhaust cap being formed integrally with an outer side wall of the muffler housing, and extending across an exterior surface of the second housing half member.

9. The muffler assembly for the combustion engine as claimed in claim 8 , wherein the muffler covering member is molded from a resin material.

10. The muffler assembly for the compact combustion engine as claimed in claim 7 , wherein the exhaust guide passage has a length, which is greater than one half a vertical length of the muffler housing.

11. The muffler assembly for the compact combustion engine as claimed in claim 7 , wherein the exhaust guide passage has a cross-sectional area that is smaller at a downstream portion thereof than at an upstream portion thereof.

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded Jun 2, 2022
From: KAWASAKI JUKOGYO KABUSHIKI KAISHA
To: KAWASAKI MOTORS, LTD.
Reel/Frame 060300/0504 →