IP Library Granted Patent US 7,434,390
Granted Patent B2
US 7,434,390 · App. 11/116,027 · Granted Oct 14, 2008

Air-gap-insulated exhaust manifold

Assignee: J. Eberspacher GmbH & Co. KG
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Quick Facts
Patent No.
US 7,434,390
App. No.
11/116,027
Granted
Oct 14, 2008
Kind
B2
Abstract

The present invention relates to an air-gap-insulated exhaust manifold ( 1 ) of an internal combustion engine, in particular in a motor vehicle, having a collecting line ( 2 ) that extends in a longitudinal direction ( 3 ), an outlet opening ( 4 ) oriented in the longitudinal direction ( 3 ), multiple inlet openings ( 5 ) oriented across the longitudinal direction ( 3 ) and a flange ( 6 ) that extends in the longitudinal direction ( 3 ) and includes the inlet openings ( 5 ), wherein an inside pipe ( 11 ) is situated in an outside pipe ( 10 ), forming an air-gap insulation, and whereby a gas-carrying outside pipe section ( 13 ) is provided in the area of at least one of the inlet openings ( 5 ) and leads from the respective inlet opening ( 5 ) to an assigned inside pipe inlet ( 14 ) which is at a distance from the flange ( 6 ). The inside pipe ( 11 ) is attached to the outside pipe ( 10 ) only in an attachment area ( 15 ).

Claims (43)

1. An air-gap-insulated exhaust manifold of an internal combustion engine, in particular in a motor vehicle,

comprising a collecting line ( 2 ) extending in a longitudinal direction ( 3 ), an outlet opening ( 4 ) oriented in the longitudinal direction ( 3 ), multiple inlet openings ( 5 ) oriented along the longitudinal direction ( 3 ) and a flange ( 6 ) extending in the longitudinal direction ( 3 ) and including the inlet openings ( 5 ),

wherein an inside pipe ( 11 ) is disposed in an outside pipe ( 10 ), forming air-gap insulation ( 12 ),

wherein a gas-carrying outside pipe section ( 13 ) is provided in the area of at least one of the inlet openings ( 5 ), leading from the respective inlet opening ( 5 ) to a respective inside pipe inlet ( 14 ) at a distance from the flange ( 6 ),

characterized in that

the inside pipe ( 11 ) is mounted on the outside pipe ( 10 ) exclusively in one attachment area ( 15 ) which is arranged with respect to the longitudinal direction ( 3 ) approximately centrally between the outlet opening ( 4 ) and the inlet opening ( 5 ) which is at the greatest distance from the outlet opening ( 4 ),

the inside pipe ( 11 ) is arranged movably at least in the longitudinal direction ( 3 ) in relation to the outside pipe ( 10 ) outside of the attachment area ( 15 ).

2. The exhaust manifold according to claim 1 ,

characterized in that

a gas-carrying outside pipe section ( 13 ) is provided in the area of the inlet openings ( 5 ) disposed outside of the attachment area ( 15 ).

3. The exhaust manifold according to claim 1 ,

characterized in that

the inside pipe ( 11 ) is movably mounted via a sliding seat ( 16 ) in the outside pipe ( 10 ) in the area of at least one inlet opening ( 5 ) disposed outside of the attachment area ( 15 ).

4. The exhaust manifold according to claim 1 ,

characterized in that

the collecting line ( 2 ) forms an inlet funnel ( 8 ) for a catalyst ( 9 ), wherein the outlet opening ( 4 ) is disposed at the outlet end of the inlet funnel ( 8 ).

5. The exhaust manifold according to claim 1 ,

characterized in that

the inside pipe ( 11 ) is positioned on the outside pipe ( 10 ) by means of locally limited spacer elements ( 17 ) which are stamped on the inside pipe ( 11 ) and/or on the outside pipe ( 10 ) and which allow displacement between the inside pipe ( 11 ) and the outside pipe ( 10 ) in the longitudinal direction ( 3 ).

6. The exhaust manifold according to claim 1 ,

characterized in that

the inside pipe ( 11 ) has a smaller wall thickness, in particular at least 50% smaller than the wall thickness of the outside pipe ( 10 ).

7. The exhaust manifold according to claim 1 ,

characterized in that

at least one bearing mat is provided in the air-gap insulation ( 12 ) and is limited at least locally.

8. The exhaust manifold according to claim 1 ,

characterized in that

the attachment area ( 15 ) is formed only in the area of the inlet opening ( 5 ) which is disposed approximately centrally with respect to the longitudinal direction ( 3 ) between the outlet opening ( 4 ) and the inlet opening ( 5 ) at the greatest distance from the outlet opening ( 4 ).

9. The exhaust manifold according to claim 8 ,

characterized in that

the inside pipe ( 11 ) extends up to or into the flange ( 6 ) in the attachment area ( 15 ) and is attached there to the outside pipe ( 10 ), the outside pipe ( 10 ) being attached to the flange ( 6 ) in the attachment area ( 15 ).

10. The exhaust manifold according to claim 1 ,

characterized in that

in the area of at least one inlet opening ( 5 ) which is disposed outside of the attachment area ( 15 ), the inside pipe ( 11 ) includes an inside pipe inlet ( 14 ) which is oriented essentially parallel to the respective inlet opening ( 5 ) and is arranged to be free-standing in front of an outside pipe section ( 13 ) which leads to the respective inlet opening ( 5 ).

11. The exhaust manifold according to claim 10 ,

characterized in that

the inside pipe ( 11 ) and the outside pipe ( 10 ) are mutually coordinated so that the inside pipe inlet ( 14 ) is aligned approximately centrally with the respective inlet opening ( 5 ) at operating temperature, and in a cold state, said inside pipe ( 11 ) is eccentrically offset in relation to the respective inlet opening ( 5 ) with respect to the longitudinal direction ( 3 ).

12. The exhaust manifold according to claim 1 ,

characterized in that

the inside pipe ( 11 ) formed of one piece.

13. The exhaust manifold according to claim 12 ,

characterized in that

the inside pipe ( 11 ) is produced by internal high-pressure forming or is assembled from two half shells.

Assignments (4)
CHANGE OF NAME Recorded Oct 28, 2022
From: EBERSPÄCHER EXHAUST TECHNOLOGY GMBH & CO. KG
To: PUREM GMBH, FORMERLY, EBERSPÄCHER EXHAUST TECHNOLOGY GMBH
Reel/Frame 061803/0772 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2013
From: EBERSPAECHER CLIMATE CONTROL SYSTEMS GMBH & CO. KG
To: EBERSPAECHER EXHAUST TECHNOLOGY GMBH & CO. KG
Reel/Frame 030857/0442 →
CHANGE OF NAME Recorded Jul 12, 2013
From: J. EBERSPAECHER GMBH & CO. KG
To: EBERSPAECHER CLIMATE CONTROL SYSTEMS GMBH & CO. KG
Reel/Frame 030793/0242 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2005
From: NORDING, THOMAS; BECK, THOMAS
To: J. EBERSPACHER GMBH & CO. KG
Reel/Frame 016510/0885 →
Priority Claims (1)
DE 10 2004 021 196 · Apr 29, 2004 · national
Continuity (1)
Related Publication 20050241303A1 · Nov 3, 2005