IP Library Granted Patent US 7,242,897
Granted Patent B2
US 7,242,897 · App. 11/116,354 · Granted Jul 10, 2007

Image forming apparatus, roller, belt, and fixing unit of image forming apparatus

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Quick Facts
Patent No.
US 7,242,897
App. No.
11/116,354
Granted
Jul 10, 2007
Kind
B2
Abstract

A tubular roller to support a belt having an inner surface provided with a protruding circumferential edge having a width includes a first portion, a second portion, and a third portion. The first portion has a first outer radius and contacts the inner surface of the belt. The second portion has a second outer radius smaller than the first outer radius of the first portion. The third portion is connected to the first portion with a first vertically extending wall and to the second portion with a second vertically extending wall and has a third outer radius smaller than the second outer radius.

Claims (80)

1. A tubular roller configured to support a belt, the belt comprising an inner surface in contact with a surface of the roller, the inner surface including a protruding circumferential edge, the roller comprising:

an engagement portion configured to engage with the protruding circumferential edge of the belt,

wherein the roller has a first thickness and a second thickness, the second thickness being greater than the first thickness, and

wherein a portion of the roller having the second thickness includes the engagement portion.

2. A tubular roller configured to support a belt having an inner surface provided with a protruding circumferential edge having a width in an axial direction of the roller, the tubular roller comprising:

a first portion having a first outer radius, the first portion being configured to contact the inner surface of the belt; and

a second portion having a second outer radius smaller than the first outer radius of the first portion; and

a third portion connected to the first portion with a first vertically extending wall and to the second portion with a second vertically extending wall, the third portion having a third outer radius smaller than the second outer radius.

3. The tubular roller according to claim 2 , wherein the first vertically extending wall has a vertical height equal to a difference between the first outer radius and the third outer radius and the second vertically extending wall has a vertical height equal to a difference between the second outer radius and the third outer radius.

4. The tubular roller according to claim 2 , wherein the third portion has a width that is greater than the width of the circumferential edge.

5. A fixing unit configured to fix a toner image on a recording medium in an image forming apparatus, comprising:

a fixing belt comprising an inner surface including a protruding circumferential edge;

a first roller configured to support and heat the fixing belt, the first roller comprising:

an engagement portion configured to engage with the protruding circumferential edge of the fixing belt; and

a heater provided in an inner space of the first roller,

wherein the roller has a first thickness and a second thickness, the second thickness being greater than the first thickness, and

wherein a portion of the roller having the second thickness includes the engagement portion;

a second roller configured to support the fixing belt with the first roller and to fix the toner image on the recording medium; and

a third roller configured to press the fixing belt toward the second roller.

6. A fixing unit configured to fix a toner image on a recording medium in an image forming apparatus, comprising:

a fixing belt including an inner surface provided with a protruding circumferential edge having a width;

a first roller configured to support and heat the fixing belt, the first roller comprising:

a first portion having a first outer radius, the first portion being configured to contact the inner surface of the fixing belt; and

a second portion having a second outer radius smaller than the first outer radius of the first portion;

a third portion connected to the first portion with a first vertically extending wall and to the second portion with a second vertically extending wall, the third portion having a third outer radius smaller than the second outer radius; and

a heater provided in an inner space of the first roller;

a second roller configured to support the fixing belt with the first roller and to fix the toner image on the recording medium; and

a third roller configured to press the fixing belt toward the second roller.

7. The fixing unit according to claim 6 , wherein the first vertically extending wall has a vertical height equal to a difference between the first outer radius and the third outer radius and the second vertically extending wall has a vertical height equal to a difference between the second outer radius and the third outer radius.

8. The fixing unit according to claim 6 , wherein the third portion has a width that is greater than the width of the circumferential edge.

9. The fixing unit according to claim 6 , wherein the second roller and the third roller define a nip, through which the recording medium is passed to fix the toner image on the recording medium.

10. The fixing unit according to claim 6 , further comprising a fourth roller configured to exert a tension to the fixing belt supported by the first roller and the second roller.

11. The fixing unit according to claim 6 , wherein the first roller is formed of a tubular metal having a thickness of 0.8 mm or less.

12. The fixing unit according to claim 11 , wherein the metal comprises aluminum.

13. An image forming apparatus, comprising:

an image carrier configured to carry a toner image thereon;

a recording medium configured to receive the toner image directly or indirectly from the image carrier; and

a fixing unit configured to fix the toner image on the recording medium, comprising:

a fixing belt comprising an inner surface including a protruding circumferential edge;

a first roller configured to support and heat the fixing belt, the first roller comprising:

an engagement portion configured to engage with the protruding circumferential edge of the fixing belt; and

a heater provided in an inner space of the first roller,

wherein the roller has a first thickness and a second thickness, the second thickness being greater than the first thickness, and

wherein a portion of the roller having the second thickness includes the engagement portion;

a second roller configured to support the fixing belt with the first roller and to fix the toner image on the recording medium; and

a third roller configured to press the fixing belt toward the second roller.

14. An image forming apparatus, comprising:

an image carrier configured to carry a toner image thereon;

a recording medium configured to receive the toner image from the image directly or indirectly carrier;

a fixing unit configured to fix the toner image on the recording medium, comprising:

a fixing belt including an inner surface provided with a protruding circumferential edge having a width;

a first roller configured to support and heat the fixing belt, the first roller comprising:

a first portion having a first outer radius, the first portion being configured to contact the inner surface of the fixing belt; and

a second portion having a second outer radius smaller than the first outer radius of the first portion;

a third portion connected to the first portion with a first vertically extending wall and to the second portion with a second vertically extending wall, the third portion having a third outer radius smaller than the second outer radius; and

a heater provided in an inner space of the first roller;

a second roller configured to support the fixing belt with the first roller and to fix the toner image on the recording medium; and

a third roller configured to press the fixing belt toward the second roller.

15. The image forming apparatus according to claim 14 , wherein the first vertically extending wall has a vertical height equal to a difference between the first outer radius and the third outer radius and the second vertically extending wall has a vertical height equal to a difference between the second outer radius and the third outer radius.

16. The image forming apparatus according to claim 14 , wherein the third portion has a width that is greater than the width of the circumferential edge.

17. The image forming apparatus according to claim 14 , wherein the second roller and the third roller define a nip, through which the recording medium is passed to fix the toner image on the recording medium.

18. The image forming apparatus according to claim 14 , further comprising a fourth roller configured to exert a tension to the fixing belt supported by the first roller and the second roller.

19. The image forming apparatus according to claim 18 , wherein the metal comprises aluminum.

20. The image forming apparatus according to claim 14 , wherein the first roller is formed of a tubular metal having a thickness of 0.8 mm or less.

21. Am image forming apparatus, comprising:

an image carrier configured to carry a toner image thereon;

an intermediate transfer belt configured to receive the toner image from the image carrier, the intermediate transfer belt comprising an inner surface including a protruding circumferential edge having a width and being supported by a tubular roller comprising:

an engagement portion configured to engage with the protruding circumferential edge of the intermediate transfer belt,

wherein the roller has a first thickness and a second thickness, the second thickness being greater than the first thickness, and

wherein a portion of the roller having the second thickness includes the engagement portion;

a recording medium configured to receive the toner image directly or indirectly form the image carrier; and

a fixing unit configured to fix the toner image on the recording medium.

22. An image forming apparatus, comprising:

an image carrier configured to carry a toner image thereon;

a recording medium configured to receive the toner image directly or indirectly from the image carrier;

a transport belt for transporting the recording medium, the transport belt comprising an inner surface including a protruding circumferential edge having a width and being supported by a tubular roller comprising:

an engagement portion configured to engage with the protruding circumferential edge of the transport belt; and

wherein the roller has a first thickness and a second thickness, the second thickness being greater than the first thickness, and

wherein a portion of the roller having the second thickness includes the engagement portion;

a fixing unit configured to fix the toner image on the recording medium.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2012
From: HYNIX SEMICONDUCTOR INC.
To: NUMONYX B.V.
Reel/Frame 029077/0288 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2005
From: SATOH, MASAHIKO; SHINSHI, AKIRA; IWAYA, NAOKI
To: RICOH COMPANY, LTD.
Reel/Frame 016791/0552 →