Composite capping block
A capping block having a waterproof shell that enables the quick and easy construction of a structurally sound column or pillar. The capping block comprises a composite material that has the appearance of natural stone.
1 . A method of making a cap for a fence column comprising:
providing a mold having an interior surface;
adding a first material to the mold to form a first layer adjacent the interior surface, the first material comprising a mixture of mineral aggregate and resin;
adding a second material to the mold over the first material to form a second layer adjacent to the first layer, the second material comprising a mixture of glass fibers and resin;
allowing the first and second layers to cure, the first and second layers together forming a first portion of the cap;
removing the first portion from the mold;
providing a second portion of the cap shaped to fit over the top of a fence column; and
attaching the first portion to the second portion.
2 . The method according to claim 1 , wherein allowing the first and second layers to cure further allows the first and second layers to bond to each other.
3 . The method according to claim 1 , wherein the cap is formed with a perimeter lip.
4 . The method according to claim 1 , wherein the cap is hollow.
5 . The method according to claim 1 , wherein the cap is filled with insulation.
6 . The method according to claim 1 , wherein the mineral aggregate is a natural stone aggregate.
7 . The method according to claim 1 , wherein allowing the first and second layers to cure includes accelerating the curing with heat.
8 . The method according to claim 1 , further comprising forming a shelf pan.
9 . The method according to claim 8 , further comprising joining the shelf pan to the cap.
10 . The method according to claim 9 , wherein the shelf pan is joined to the cap with uncured resin or adhesive.