IP Library Granted Patent US 7,455,629
Granted Patent B2
US 7,455,629 · App. 11/122,358 · Granted Nov 25, 2008

Exercise device with a safety lock

Assignee: The Brinkmann Corporation
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Quick Facts
Patent No.
US 7,455,629
App. No.
11/122,358
Granted
Nov 25, 2008
Kind
B2
Abstract

A safety locking system is used on an exercise device. The locking system includes a first pawl that is mounted to a pawl shaft. The pawl shaft is movably mounted to a lock frame, which can also support a weight collar, adapted to receive weight plates to provide additional resistance to exercise. A second pawl is movably mounted to the lock frame and is connected to the first pawl by way of a spring or other bias mechanism. The lock frame limits the movement of the second pawl so as to provide a bias of the first pawl toward engagement of the pawl to a rack provided with the exercise device. The engagement of either pawl with the rack restricts movement of the lock frame in at least one direction, with gravity. If the bias spring breaks or becomes disengaged from either the first pawl or the second pawl, the second pawl is counterweighted to engage with the rack.

Claims (68)

1. An exercise device comprising:

a frame supporting a track and a load rack;

a lock frame supporting a guide member, said track received by said guide member;

a pawl shaft articulated by a handle and said pawl shaft received by said lock frame;

a first pawl mounted to said pawl shaft, thereby enabling selective engagement and disengagement of said first pawl with said load rack by way of said handle;

a second pawl movably mounted to said lock frame; and

a bias mechanism connecting said first pawl to said second pawl.

2. The exercise device as in claim 1 , wherein said load rack is a notched rack.

3. The exercise device as in claim 2 , wherein said notched rack is comprised of a plurality of saw-toothed notches.

4. The exercise device as in claim 1 , wherein said track is a track selected from a group consisting of a shaft a tube.

5. The exercise device as in claim 1 , wherein said guide member is a device selected from the group consisting of a linear bearing, a bushing and a rolling element.

6. The exercise device as in claim 5 , wherein said rolling element includes a wheel, ball bearing and a carriage roller.

7. The exercise device as in claim 1 , wherein said handle is a substantially longitudinal bar substantially collinear with said pawl shaft.

8. The exercise device as in claim 1 , wherein said pawl shaft is articulated by said handle by way of a push bar.

9. The exercise device as in claim 1 , wherein said bias mechanism is comprised of a spring.

10. The exercise device as in claim 9 , wherein said spring is an extension spring.

11. The exercise device as in claim 1 , wherein said load rack is movably mounted to said frame.

12. The exercise device as in claim 11 , wherein said exercise device further includes a base spring at least partially supporting said rack on said frame.

13. The exercise device as in claim 12 , wherein said base spring is comprised of a compression spring.

14. The exercise device as in claim 13 , wherein said compression spring is manufactured from a material consisting of plastic, metal, natural rubber and synthetic rubber.

15. The exercise device as in claim 13 , wherein said base spring is a polyurethane bumper pad.

16. The exercise device as in claim 1 , wherein said second pawl is counterbalanced such that, in a relaxed state, said second pawl is engaged with said rack.

17. The exercise device as in claim 1 , wherein said bias member holds said second pawl in a position disengaged from said rack.

18. The exercise device as in claim 1 , further comprising a bumper stop releasably mounted to said rack.

19. The exercise device as in claim 18 , wherein said bumper stop is movably mounted to said rack along a portion of the length of said rack.

20. The exercise device as in claim 1 , wherein said lock frame includes a tension member connected to a counterweight.

21. The exercise device as in claim 1 , said second pawl further comprising in combination:

a counterbalance plate; and

a pawl portion, the combination pivotally mounted to said lock frame.

22. The exercise device as in claim 1 , said lock frame further comprising an upper stop plate enabling a movement boundary of said first pawl in an unlocked state.

23. The exercise device including a load rack and a substantially linear track received by a guide member which is supported by a lock frame, the exercise device including a safety locking device comprising:

a pawl shaft articulated by a handle and said pawl shaft received by said lock frame;

a first pawl mounted to said pawl shaft, thereby enabling selective engagement and disengagement of said first pawl with said load rack by way of said handle;

a second pawl movably mounted to said lock frame; and

a bias mechanism connecting said first pawl to said second pawl.

24. The exercise device as in claim 23 , wherein said load rack is a notched rack.

25. The exercise device as in claim 24 , wherein said notched rack is comprised of a plurality of saw-toothed notches.

26. The exercise device as in claim 23 , wherein said track is a track selected from a group consisting of a shaft a tube.

27. The exercise device as in claim 23 , wherein said guide member is a device selected from the group consisting of a linear bearing, a bushing and a rolling element.

28. The exercise device as in claim 27 , wherein said rolling element includes a wheel, ball bearing and a carriage roller.

29. The exercise device as in claim 23 , wherein said handle is a substantially longitudinal bar substantially collinear with said pawl shaft.

30. The exercise device as in claim 23 , wherein said pawl shaft is articulated by said handle by way of a push bar.

31. The exercise device as in claim 23 , wherein said bias mechanism is comprised of a spring.

32. The exercise device as in claim 31 , wherein said spring is an extension spring.

33. The exercise device as in claim 23 , wherein said load rack is movably mounted to said frame.

34. The exercise device as in claim 33 , wherein said exercise device further includes a base spring at least partially supporting said rack on said frame.

35. The exercise device as in claim 34 , wherein said base spring is comprised of a compression spring.

36. The exercise device as in claim 35 , wherein said compression spring is manufactured from a material consisting of plastic, metal, natural rubber and synthetic rubber.

37. The exercise device as in claim 35 , wherein said base spring is a polyurethane bumper pad.

38. The exercise device as in claim 23 , wherein said second pawl is counterbalanced such that, in a relaxed state, said second pawl is engaged with said rack.

39. The exercise device as in claim 23 , wherein said bias member holds said second pawl in a position disengaged from said rack.

40. The exercise device as in claim 23 , further comprising a bumper stop releasably mounted to said rack.

41. The exercise device as in claim 40 , wherein said bumper stop is movably mounted to said rack along a portion of the length of said rack.

42. The exercise device as in claim 23 , wherein said lock frame includes a tension member connected to a counterweight.

43. The exercise device as in claim 23 , further comprising a weight collar adapted to receive weight plates, the collar mounted to said lock frame.

44. The exercise device as in claim 23 , the second pawl further comprising in combination:

a counterbalance plate; and

a pawl portion, the combination pivotally mounted to said lock frame.

45. The exercise device as in claim 23 , further comprising an upper stop plate mounted to said lock frame for enabling a movement boundary of said first pawl in an unlocked state.

46. A method of exercise for use with exercise device including a load rack and a substantially linear track received by a guide member which is supported by a lock frame, the exercise device including a safety locking device including a pawl shaft articulated by a handle and said pawl shaft received by said lock frame; a first pawl mounted to said pawl shaft, thereby enabling selective engagement and disengagement of said first pawl with said load rack by way of said handle; a second pawl movably mounted to said lock frame; and a bias mechanism connecting said first pawl to said second pawl, the method of exercise including the steps of:

grasping said handle by a user;

articulating said handle to disengage said first pawl from said rack; and

moving said lock frame thereby exercising the muscles of the user.

47. The method of exercise as in claim 46 , further including the step of:

adding a weight plate to said lock frame.

48. A method of using a safety lock on an exercise device of the type including a load rack and a substantially linear track received by a guide member which is supported by a lock frame, the exercise device including a safety locking device including a pawl shaft articulated by a handle and said pawl shaft received by said lock frame; a first pawl mounted to said pawl shaft, thereby enabling selective engagement and disengagement of said first pawl with said load rack by way of said handle; a second pawl movably mounted to said lock frame; and a bias mechanism connecting said first pawl to said second pawl, the method including:

providing said bias member to become disconnected from either of said first pawl or said second pawl; and

allowing said second pawl to engage with said rack, thereby limiting movement of said lock frame in at least one direction.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2017
From: OUTDOOR DIRECT CORPORATION (FORMERLY THE BRINKMANN CORPORATION)
To: LIGHTSTAR CORPORATION
Reel/Frame 042241/0892 →
CHANGE OF NAME Recorded Oct 23, 2015
From: THE BRINKMANN CORPORATION
To: OUTDOOR DIRECT CORPORATION
Reel/Frame 036934/0713 →
SECURITY AGREEMENT Recorded Jul 2, 2012
From: THE BRINKMANN CORPORATION; DALLAS MANUFACTURING COMPANY, INC.; Q-BEAM CORPORATION; SMOKE 'N PIT CORPORATION; STUBBS COLLECTIONS, INC.; TREASURE SENSOR CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 028487/0001 →
SECURITY AGREEMENT Recorded Jun 19, 2008
From: THE BRINKMANN CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 021118/0604 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2005
From: ABELBECK, KEVIN G.
To: BRINKMANN CORPORATION, THE
Reel/Frame 016540/0438 →
Continuity (1)
Related Publication 20060252609A1 · Nov 9, 2006