IP Library Granted Patent US 7,513,301
Granted Patent B2
US 7,513,301 · App. 11/124,805 · Granted Apr 7, 2009

Liquid aeration plunger

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Quick Facts
Patent No.
US 7,513,301
App. No.
11/124,805
Granted
Apr 7, 2009
Kind
B2
Abstract

A plunger apparatus operates to propel one or more jets of gas through one or more internal orifices and/or nozzles out through an aperture and into a liquid load whereby a transfer of the gas into the liquid load causes turbulent aeration to the liquid load during a plunger rise. This action can boost the carrying capacity of a plunger lift system resulting in improved well production.

Claims (51)

1. A plunger comprising:

a cylindrical body having a top end, a lower end, and an internal longitudinal orifice;

said top end having one or more exit holes in fluid communication with said longitudinal orifice, said exit holes extending upwardly from said top end; and

each of said exit holes comprising a diameter smaller than that of said longitudinal orifice, wherein a flow of gas from a well bottom passing through said exit holes can form a jet to aerate a liquid column above the plunger as the plunger rises.

2. The plunger of claim 1 , wherein the top end further comprises a fish neck design.

3. The plunger of claim 1 , wherein said cylindrical body comprises one or more removable sections.

4. The plunger of claim 1 , wherein said top end comprises at least four apertures.

5. The plunger of claim 1 , wherein the lower end further comprises an actuator rod bypass valve positionable in an open and a closed bypass mode, said actuator rod bypass valve further comprising one or more apertures to permit a pressurized gas to pass through to said internal longitudinal orifice when said actuator rod bypass valve is in the closed bypass mode during a plunger rise.

6. The plunger of claim 5 , wherein the actuator rod bypass valve further comprises a grooved top surface.

7. The plunger of claim 1 , wherein the lower end further comprises an actuator rod bypass valve with a hole through a portion thereof.

8. The plunger of claim 1 , wherein said lower end comprises one aperture.

9. The plunger of claim 6 , wherein the grooves of the top surface further comprise channels to permit a pressurized gas to pass through to said internal longitudinal orifice when said actuator rod bypass valve is in the closed bypass mode during a plunger rise.

10. A plunger comprising:

a mandrel having a top end, a bottom end, and a hollow core in communication with at least one orifice in said bottom end;

said top end connectable to a member comprising one or more exit apertures, said one or more exit apertures extending upwardly from said connectable member;

said hollow core capable of allowing a stream of gas from a well bottom to pass through to said one or more exit apertures; and

wherein one or more of said exit apertures form a nozzle to force a gas into a liquid column above the plunger as the plunger rises.

11. The plunger of claim 10 , wherein said bottom end further comprises a connectable member having one or more apertures in communication with said hollow core.

12. A bypass plunger comprising:

a mandrel portion having an internal longitudinal conduit in communication with at least one exit orifice in a top end of the plunger;

a bypass valve assembly connected to a lower end of the mandrel portion;

wherein a falling of the plunger results in the plunger hitting a well stop, causing an actuator rod housed in the bypass valve assembly to position the bypass valve assembly in a closed mode;

said actuator rod having at least one internal orifice in communication with an exit aperture at a top end of said actuator rod and an entry aperture at a lower end of said actuator rod;

said exit aperture of said actuator rod in communication with said internal longitudinal conduit of said mandrel portion; and

wherein said actuator rod allows a stream of gas to pass therethrough the bypass valve assembly while said bypass valve assembly is in the closed mode to aerate a liquid column carried to the surface by the plunger.

13. The plunger of claim 12 further comprising a fish neck design.

14. A bypass plunger comprising:

a mandrel portion having an internal longitudinal conduit in communication with at least one exit orifice in a top end of the plunger;

a bypass valve assembly connected to a lower end of the mandrel portion;

wherein a falling of the plunger results in the plunger hitting a well stop, causing an actuator rod housed within the bypass valve assembly to position the bypass valve assembly in a closed mode;

said actuator rod having a flow through orifice in communication with said internal longitudinal conduit of said mandrel portion; and

wherein said actuator rod allows a stream of gas to pass therethrough the bypass valve assembly while said bypass valve assembly is in the closed mode to aerate a liquid column carried to the surface by the plunger.

15. The bypass plunger of claim 14 , wherein a top portion of the actuator rod comprises a mandrel seat.

16. The bypass plunger of claim 14 , wherein a top portion of the actuator rod comprises a peripheral groove.

17. A bypass plunger comprising:

a mandrel portion having an internal longitudinal conduit in communication with at least one exit orifice in a top end of the plunger;

a bypass valve assembly connected to a bottom end of the mandrel portion;

wherein a falling of the plunger results in the plunger hitting a well stop, causing an actuator rod housed in the bypass valve assembly to position the bypass valve assembly in a closed mode;

said actuator rod having a top end and a mandrel seat means, said seat means functioning to bound a flow through an orifice when the actuator rod is in the closed mode during a plunger rise and allow a stream of gas to pass through the orifice into the internal longitudinal conduit and out the at least one exit orifice to aerate a liquid column above the plunger.

18. A plunger comprising:

a cylindrical body having an upper end, a lower end, and an internal longitudinal orifice;

said lower end having one or more apertures to receive and deliver a flow of pressurized gas from a well bottom to said internal longitudinal orifice during a plunger rise;

wherein said flow of pressurized gas exits said internal longitudinal orifice from one or more apertures positioned at said upper end to aerate a liquid carried to the surface by the plunger; and

wherein the lower end further comprises an actuator rod bypass valve positionable in an open and a closed bypass mode, said actuator rod bypass valve further comprising one or more apertures to permit a pressurized gas to pass through to said internal longitudinal orifice when said actuator rod bypass valve is in the closed bypass mode during a plunger rise.

19. The plunger of claim 18 , wherein the actuator rod bypass valve further comprises a grooved top surface.

20. The plunger of claim 19 , wherein the grooves of the top surface further comprise channels to permit a pressurized gas to pass through to said internal longitudinal orifice when said actuator rod bypass valve is in the closed bypass mode during a plunger rise.

21. A plunger comprising:

a cylindrical body having an upper end, a lower end, and an internal longitudinal orifice;

said lower end having one or more apertures to receive and deliver a flow of pressurized gas from a well bottom to said internal longitudinal orifice during a plunger rise;

wherein said flow of pressurized gas exits said internal longitudinal orifice from one or more apertures positioned at said upper end to aerate a liquid carried to the surface by the plunger; and

wherein the lower end further comprises an actuator rod bypass valve with a hole through a portion thereof.

Assignments (10)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER Recorded Dec 20, 2023
From: PCS FERGUSON, INC.
To: CHAMPIONX LLC
Reel/Frame 065925/0893 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
CHANGE OF NAME Recorded Dec 15, 2014
From: PRODUCTION CONTROL SERVICES, INC.
To: PCS FERGUSON, INC.
Reel/Frame 034630/0529 →
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2012
From: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 028109/0402 →
AMENDMENT AND ASSIGNMENT OF PATENT SECURITY AGREEMENT Recorded Mar 12, 2008
From: MERRILL LYNCH BUSINESS FINANCIAL SERVICES, INC., AS RESIGNING ADMINISTRATIVE AGENT
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 020638/0368 →
SECURITY AGREEMENT Recorded Jan 11, 2007
From: PRODUCTION CONTROL SERVICES, INC.
To: MERRILL LYNCH CAPITAL, A DIVISION OF MERRILL LYNCH BUSINESS FINANCIAL SERVICES INC., AS ADMINISTRATIVE AGENT
Reel/Frame 018731/0991 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2005
From: VICTOR, BRUCE M.
To: PRODUCTION CONTROL SERVICES
Reel/Frame 016554/0761 →