High efficiency bowl mill
View Patent ↗A high efficiency bowl mill ( 100 ) is provided by the present invention. Included in the high efficiency bowl mill ( 100 ) is a plow ( 185 ) that is downstream of a grinding roll ( 180 ) on a grinding surface ( 145 ). The plow ( 185 ) loosens material that has been compacted by the grinding roll ( 180 ). Also included is a deflector ( 165 ) that redirects an air stream so as to pick up material loosened by the plow ( 185 ) and deposit material requiring further grinding. An outlet ( 201 ) of an inverted cone ( 200 ) is positioned so as to deposit material for pulverization on the grinding surface ( 145 ) and to restrict the air stream from entering the inverted cone ( 200 ).
1. A high efficiency bowl mill having a substantially closed separator body having an interior surface, a rotatable grinding table mounted for rotation in a first direction within the separator body and upon which pulverization of material is effected, a dam ring provided on the rotatable grinding table so as to extend around the circumference of the rotatable grinding table, a plurality of grinding rolls for pulverizing the material on the rotatable grinding table, and an annular passage formed between the separator body and the dam ring provided on the rotatable grinding table, comprising:
an inverted cone mounted within the separator body such that an outlet at a lower end of said inverted cone is positioned with a clearance above the plurality of grinding rolls;
a deflector embodying a multiplicity of segments, each one of said multiplicity of segments being supported on the interior surface of the separator body so as to be located between a respective pair of the plurality of grinding rolls and above the plurality of grinding rolls;
a mill plow having a leading edge, a trailing edge, an angle of incline and a width equal to approximately half the width of each of the plurality of grinding rolls and positioned on a downstream side of a first one of the plurality of grinding rolls so as to be located close to the dam ring and in the path of the plurality of grinding rolls, and with the leading edge of said mill plow facing in the first direction of rotation of the rotatable grinding table, and said mill plow being operative to loosen any material that is caked on the rotatable grinding table; and
wherein said inverted cone is operative to eject material for pulverization from the outlet at the lower end of said inverted cone onto a center of the rotatable grinding table, said deflector is operative to cause an air stream flowing through the annular passage from beneath the rotatable grinding table to be directed toward a center of the high efficiency bowl mill and such that the directed air stream is restricted from entering the outlet at the lower end of said inverted cone thereby causing (i) coarser particles of pulverized material entrained in the directed air stream to lose momentum and to separate from the directed air stream for return to the rotatable grinding table for further pulverization and (ii) material loosened by said mill plow to be entrained in the directed air stream, and the mill plow is attached within the interior of the separator body so that a respective one of the multiplicity of segments of said deflector overlies said mill plow.
2. The high efficiency bowl mill of claim 1 , wherein:
the deflector includes an upper wall having an upper edge and a lower edge, and a lower wall having an upper edge and a lower edge;
the upper wall of the deflector is angled downward toward the center of the high efficiency bowl mill;
the lower wall of the deflector is angled upward toward the center of the high efficiency bowl mill; and
the lower edge of the upper wall of the deflector is in contact with the upper edge of the lower wall of the deflector.
3. The high efficiency bowl mill of claim 2 , wherein:
the angle of the upper wall of the deflector is from 20 degrees to 40 degrees from vertical; and
the angle of the lower wall of the deflector is from 30 degrees to 50 degrees from vertical.
4. The high efficiency bowl mill of claim 2 , wherein the lower wall of the deflector includes a wear resistant deflector liner.
5. The high efficiency bowl mill of claim 1 , wherein:
the angle of incline of the mill plow is from 10 degrees to 30 degrees.
6. The high efficiency bowl mill of claim 1 , wherein the plurality of grinding rolls is three grinding rolls and the mill plow is a first mill plow, and further comprising:
a second mill plow having a leading edge, a trailing edge, an angle of incline and a width equal to approximately half the width of each of the three grinding rolls and positioned on a downstream side of a second one of the three grinding rolls so as to be located close to the dam ring and in the path of the three grinding rolls, and with the leading edge of said second mill plow facing in the first direction of rotation of the rotatable grinding table, and said second mill plow being operative to loosen any material that is caked on the rotatable grinding table; and
a third mill plow having a leading edge, a trailing edge, an angle of incline and a width equal to approximately half the width of each of the three grinding rolls and positioned on a downstream side of a third one of the three grinding rolls so as to be located close to the dam ring and in the path of the three grinding rolls, and with the leading edge of said third mill plow facing in the first direction of rotation of the rotatable grinding table, and said third mill plow being operative to loosen any material that is caked on the rotatable grinding table.
7. The high efficiency bowl mill of claim 1 , wherein the mill plow is constructed of a wear resistant material.
8. The high efficiency bowl mill of claim 1 , wherein the mill plow is attached within the interior of the separator body by means of a bracket mounted to one of the deflector and the separator body.