Device for the hydraulic adjustment of the angle of rotation of a camshaft in relation to a crankshaft of an internal combustion engine

1. A device for the hydraulic adjustment of the angle of rotation of a camshaft in relation to a crankshaft of an internal combustion engine, comprising:

a hydraulic actuator that can be controlled dependent on various operating parameters of the internal combustion engine located at a drive-side end ( 2 ) of a camshaft ( 3 ) mounted in a cylinder head of the internal combustion engine;

the hydraulic actuator including a drive unit ( 4 ) that stands in a driven connection with the crankshaft via a traction device, as well as an output unit ( 5 ) that is connected in rotationally fixed fashion with the camshaft ( 3 ) and is enclosed by the drive unit ( 4 );

the drive unit ( 4 ) stands in a force-transmitting connection with the output unit ( 5 ) of the device ( 1 ) via at least two pressure chambers ( 6 , 7 ) that are formed inside the device ( 1 ) and that can be charged alternately or simultaneously with a hydraulic pressure medium;

supply and conducting away of pressure medium to and from the pressure chambers ( 6 , 7 ) of the device ( 1 ) takes place from a camshaft-remote side of the device ( 1 ) via a separate distributor housing ( 8 ) that is fastened to the cylinder head of the internal combustion engine;

the distributor housing ( 8 ) has a receptacle ( 9 ) that is suitable for insertion of an electromagnetic hydraulic valve for controlling the device ( 1 ), and a connecting flange ( 10 ) that is suitable for transmission of the pressure medium to the device ( 1 );

the receptacle ( 9 ) of the hydraulic valve is connected to a connecting flange ( 10 ) of the distributor housing ( 8 ) via two separate pressure medium conduits ( 11 , 12 ), and has respective connections to a pressure medium supply and to a pressure medium reservoir of the internal combustion engine;

the output unit ( 5 ) of the device ( 1 ) is fastened non-positively, positively, or by a material bond to a segment ( 14 ) of the camshaft ( 3 ), which passes axially through the device with the drive-side end ( 2 ) thereof and has a hollow space at least at the drive-side end ( 2 );

an end segment ( 13 ) of the camshaft ( 3 ) protruding from the device ( 1 ) being enclosed by the connecting flange ( 10 ) of the distributor housing ( 8 ) and having radial bores ( 17 , 18 ) that are connected to the pressure medium conduits ( 11 , 12 ) in the connecting flange ( 10 );

said bores standing in pressure medium connection, via a distributor insert ( 22 ) that placed into the hollow space ( 21 ) of the camshaft ( 3 ) and arrested therein in a rotationally fixed fashion, with additional radial bores ( 19 , 20 ) that are connected to pressure medium conduits ( 15 , 16 ) in the output unit ( 5 ).

2. The device according to claim 1 , wherein the distributor insert ( 22 ) placed into the hollow space ( 21 ) of the camshaft ( 3 ) is formed as a cylindrical injection-molded part made of a temperature-resistant plastic, and has an outer diameter that corresponds to an inner diameter of the hollow camshaft ( 3 ).

3. The device according to claim 2 , wherein the cylindrical distributor insert ( 22 ) is formed with inner and outer pressure medium channels ( 23 , 24 ) as well as with peripheral annular channels ( 25 , 26 , 27 , 28 ) that stand in effective connection with the radial bores ( 17 , 18 , 19 , 20 ) in the camshaft ( 3 ).

4. The device according to claim 3 , wherein the inner pressure medium channel ( 23 ) in the distributor insert ( 22 ) is formed by an axial base bore from having ends from which a plurality of radial bores ( 29 , 30 ) open into the annular channels ( 25 , 28 ) on the distributor insert ( 22 ), and the outer pressure medium channel ( 24 ) in the distributor insert ( 22 ) is formed as a reduction in a diameter on an outer surface thereof that makes a transition, as an axial limit, to the annular channels ( 26 , 27 ) on the distributor insert ( 22 ).

5. The device according to claim 2 , wherein the cylindrical distributor insert ( 22 ) is clamped against an axial stop ( 33 ) in the hollow space ( 21 ) of the camshaft ( 3 ) that is formed as a local deformation of the camshaft, by a clamping screw ( 31 ) that can be screwed into the end ( 2 ) of the camshaft ( 3 ), which is formed with an inner threading.

6. The device according to claim 5 , wherein a screw head ( 32 , 36 ) of the clamping screw ( 31 ) of the distributor insert ( 22 ) or of the screw part ( 35 ) formed onto the distributor insert ( 22 ) is formed simultaneously as a part of an axial bearing ( 37 ) of the camshaft ( 3 ) and/or as a pulse or trigger wheel ( 38 ) for a pulse reading device for determining a position of the camshaft in relation to the position of the crankshaft.

7. The device according to claim 2 , wherein the cylindrical distributor insert ( 22 ) can be arrested in the hollow space ( 21 ) of the camshaft ( 3 ) by an integrated screw part ( 35 ), having a terminating screw head ( 36 ), that is formed onto a device-remote end surface of the distributor insert and that can be screwed into the end ( 2 ) of the camshaft ( 3 ), which is formed with an inner threading.

8. The device according to claim 1 , wherein the hollow camshaft ( 3 ) includes, on a segment positioned before the distributor insert ( 22 ), a series of radial openings ( 40 ) that are distributed uniformly around a periphery thereof and that are provided as runoff channels for pressure medium leakages that exit between the distributor insert ( 22 ) and the camshaft ( 3 ).