IP Library Granted Patent US 7,919,214
Granted Patent B2
US 7,919,214 · App. 11/137,018 · Granted Apr 5, 2011

Cathode side hardware for carbonate fuel cells

Assignee: FuelCell Energy, Inc.
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Quick Facts
Patent No.
US 7,919,214
App. No.
11/137,018
Granted
Apr 5, 2011
Kind
B2
Abstract

Carbonate fuel cathode side hardware having a thin coating of a conductive ceramic formed from one of Perovskite AMeO 3 , wherein A is at least one of lanthanum and a combination of lanthanum and strontium and Me is one or more of transition metals, lithiated NiO (Li x NiO, where x is 0.1 to 1) and X-doped LiMeO 2 , wherein X is one of Mg, Ca, and Co.

Claims (17)

1. A carbonate fuel cell cathode current collector comprising a substrate coated with a thin film coating of a conductive ceramic comprising at least one of Perovskite AMeO 3 , wherein A is at least one of lanthanum and a combination of lanthanum and strontium and Me is one or more transition metals, lithiated NiO (Li x NiO, where x is 0.1 to 1) and X-doped LiNiO 2 , X is one of Mg, Ca and Co, wherein said thin film coating of a conductive ceramic covers more than 95% of an outer surface of said substrate.

2. A carbonate fuel cell current collector in accordance with claim 1 wherein said coating is obtained by a sol-gel process.

3. A carbonate fuel cell current collector in accordance with claim 2 wherein the thickness of said coating is between 0.5 μm and 5 μm.

4. A carbonate fuel cell current collector in accordance with claim 3 , wherein said Perovskite AMeO 3 is one of LSC (La x Sr x-1 CoO 3 ), LaMnO 3 , LaCoO 3 , LaCrO 3 and LSCF (La 0.8 Sr 0.2 Co 0.8 Fe 0.2 O 3 ).

5. A carbonate fuel cell cathode bipolar plate comprising a substrate coated with a thin film coating of a conductive ceramic comprising at least one of Perovskite AMeO 3 , wherein A is at least one of lanthanum and a combination of lanthanum and strontium and Me is one or more of transition metals, lithiated NiO (Li x NiO, where x is 0.1 to 1) and X-doped LiNiO 2 , wherein X is one of Mg, Ca and Co, wherein said thin film coating of a conductive ceramic covers more than 95% of an outer surface of said substrate.

6. A carbonate fuel cell cathode bipolar plate in accordance with claim 5 wherein said coating is obtained by a sol-gel process.

7. A carbonate fuel cell cathode bipolar plate in accordance with claim 6 wherein the thickness of said coating is between 0.5 μm and 5 μm.

8. A carbonate fuel cell cathode bipolar plate in accordance with claim 7 , wherein said Perovskite AMeO 3 is one of LSC (La x Sr x-1 CoO 3 ), LaMnO 3 , LaCoO 3 , LaCrO 3 and LSCF (La 0.8 Sr 0.2 Co 0.8 Fe 0.2 O 3 ).

9. A carbonate fuel cell cathode current collector in accordance with claim 1 , wherein said substrate comprises stainless steel and wherein said thin film coating on said substrate is dense and smooth.

10. A carbonate fuel cell cathode bipolar plate in accordance with claim 5 , wherein said substrate comprises stainless steel and said thin film coating on said substrate is dense and smooth.

11. Cathode side hardware comprising at least one of a carbonate fuel cell cathode current collector and a carbonate fuel cell cathode bipolar plate, said hardware comprising:

a substrate coated with a thin film coating of a conductive ceramic comprising at least one of Perovskite AMeO 3 , wherein A is at least one of lanthanum and a combination of lanthanum and strontium and Me is one or more transition metals, lithiated NiO (Li x NiO, where x is 0.1 to 1) and X-doped LiNiO 2 , X is one of Mg, Ca and Co,

wherein said Perovskite AMeO 3 is one of LSC (La x Sr x-1 CoO 3 ) LaMnO 3 , LaCrO 3 and LSCF (La 0.8 Sr 0.2 Co 0.8 Fe 0.2 O 3 ), and

wherein said thin film coating of a conductive ceramic covers more than 95% of an outer surface of said substrate.

12. Cathode side hardware comprising at least one of a carbonate fuel cell cathode current collector and a carbonate fuel cell cathode bipolar plate, said hardware comprising:

a substrate coated with a thin film coating of a conductive ceramic comprising at least one of LSCF (La 0.8 Sr 0.2 Co 0.8 Fe 0.2 O 3 ), lithiated NiO (Li x NiO, where x is 0.1 to 1) and X-doped LiNiO 2 , X is one of Mg, Ca and Co,

wherein said thin film coating of a conductive ceramic covers more than 95% of an outer surface of said substrate.

Assignments (3)
NOTICE OF LICENSE Recorded Jan 31, 2013
From: FUELCELL ENERGY, INC.
To: POSCO ENERGY CO., LTD.
Reel/Frame 029731/0562 →
CONFIRMATORY LICENSE Recorded Mar 27, 2006
From: FUEL CELL ENERGY, INC.
To: ENERGY, UNITED DEPARTMENT OF
Reel/Frame 017722/0247 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2005
From: XU, GENGFU; YUH, CHAO-YI
To: FUELCELL ENERGY, INC.
Reel/Frame 016606/0112 →
Continuity (2)
Continuation In Part 10867975 · Jun 15, 2004
Related Publication 20050277015A1 · Dec 15, 2005