Integrated light gathering reflector and optical element holder
View Patent ↗An integrated light gathering reflector and optical element holder for a projection device includes opposing first and second members. Each of the first and second members define a light gathering reflector portion and an optical element holder portion. The shape of the first member is substantially identical to a shape of the second member.
1. An apparatus, comprising:
an assembly including a first member and a second member, each of the first and second members defining:
a light gathering reflector portion; and
an optical element holder portion, where a shape of the first member is substantially identical to a shape of the second member.
2. The apparatus of claim 1 , wherein each of the first and second members of the assembly is formed of metal.
3. The apparatus of claim 2 , wherein each of the first and second members of the assembly is formed at least partially of one of magnesium and aluminum.
4. The apparatus of claim 2 , wherein an interior surface of each light gathering reflector portion is at least partially covered with a reflective coating.
5. The apparatus of claim 1 , wherein each of the first and second members of the assembly is formed of one of molded ceramic or glass.
6. The apparatus of claim 1 , wherein the first member includes one or more alignment elements corresponding to alignment elements of the second member.
7. The apparatus of claim 1 , wherein the first and second members cooperatively define an integrated integration tunnel.
8. The apparatus of claim 7 , wherein an interior surface of the first and second members are configured such that an interior surface of the integration tunnel is at least partially covered with a reflective coating.
9. The apparatus of claim 7 , wherein an exterior surface of the first and second members are shaped such that an exterior surface of the integration tunnel includes a cooling fin.
10. The apparatus of claim 1 , wherein the first and second members cooperatively define a color wheel shroud.
11. The apparatus of claim 1 , wherein the assembly collectively defines an exterior surface having a frustal conical segment.
12. A method of manufacturing an integrated light gathering and optical element holder assembly, the method comprising:
forming a first half of an assembly using a first tool, the first half of the assembly including a light gathering reflector portion and an optical element holder portion; and
forming a second half of the assembly using the first tool, second half of the assembly including a light gathering reflector portion and an a optical element holder portion, wherein a shape of the first half of the assembly is substantially identical to a shape of the second half of the assembly.
13. The method of claim 12 , wherein the first and second halves of the assembly cooperatively define an integration tunnel.
14. The method of claim 13 , further comprising coating an interior surface of the integration tunnel with a reflective material.
15. The method of claim 12 , wherein forming a first half of an assembly includes forming the first half of the assembly at least partially from metal.
16. The method of claim 12 , wherein forming a first half of an assembly includes forming the first half of the assembly at least partially from magnesium.
17. The method of claim 12 , wherein forming a first half of an assembly includes forming the first half of the assembly at least partially from aluminum.
18. The method of claim 12 , wherein forming at least one of the first half of the assembly and the second half of the assembly includes forming at least one of the first half of the assembly and the second half of the assembly at least partially from molded ceramic or glass.
19. The method of claim 12 , further comprising coating an interior surface of the light gathering reflector portion of each of the first half and the second half with a reflective material.
20. The method of claim 12 , wherein forming a first half of the assembly includes forming cooling fins on an exterior surface of the first half of the assembly.
21. The method of claim 20 , wherein forming cooling fins includes forming cooling fins proximate to at least one of the integration tunnel and the light gathering reflector portions of the first and second halves of the assembly.
22. An integrated assembly for a projection system comprising:
a first one-piece member and a second one-piece member, wherein a shape of the first one-piece member is substantially identical to a shape of the second one-piece member, and wherein the first and second one-piece members cooperatively define:
an integration tunnel; and
a plurality of cooling fins at exterior surfaces of the first and second one-piece members proximate to the integration tunnel.