IP Library Granted Patent US 7,257,944
Granted Patent B2
US 7,257,944 · App. 11/155,414 · Granted Aug 21, 2007

System and method for controlling catalyst storage capacity

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Quick Facts
Patent No.
US 7,257,944
App. No.
11/155,414
Granted
Aug 21, 2007
Kind
B2
Abstract

The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. The oxidant storage capacity of the catalyst is adjusted by controlling engine spark in response to an estimate of a current amount of oxidants stored in the catalyst and an estimate of the total available oxidant storage capacity of the catalyst. To maintain engine speed in spite of adjustments to the engine spark, the engine air mass is also adjusted.

Claims (12)

1. In an internal combustion engine coupled to an exhaust system having a catalyst, a method of adjusting an oxidant storage capacity of the catalyst, comprising:

adjusting a fuel injection amount in response to a desired amount of oxidants actually stored in the catalyst relative to the oxidant storage capacity of the catalyst and thereby providing an available oxidant storage; and

adjusting an engine operating parameter other than said fuel injection in response to said available oxidant storage to affect a temperature of the catalyst and obtain a desired temperature, thereby adjusting the oxidant storage capacity of the catalyst.

2. The method of claim 1 , wherein said engine operating parameter includes spark angle.

3. The method of claim 1 , wherein said engine operating parameter includes engine air mass.

4. The method of claim 1 further comprising increasing spark retard and increasing engine airflow to increase catalyst temperature as said available oxidant storage decreases.

5. The method of claim 1 further comprising increasing spark retard and increasing engine airflow to increase catalyst temperature when said available oxidant storage decreases below a threshold value.

6. A system for adjusting an air/fuel ratio in the cylinders of an internal combustion engine coupled to an exhaust system, comprising:

a catalyst positioned in the exhaust stream; and

a controller for estimating an actual amount of oxidants stored in said catalyst, comparing said actual oxidant amount to a target amount of oxidants stored in the catalyst, adjusting an amount of fuel provided to the cylinders based on said comparison, and adjusting an engine operating parameter in response to said comparison to obtain a desired temperature of the catalyst and thereby adjust an oxidant storage capacity of the catalyst.

7. The system of claim 6 , wherein said controller adjusts a parameter indicative of engine spark in response to a comparison between said estimate of the actual amount of oxidants stored in the catalyst and an estimate of an available oxidant storage capacity.

8. The system of claim 6 , wherein said controller adjusts engine air amount in response to said comparison.

Assignments (3)
MERGER Recorded Oct 6, 2005
From: FORD GLOBAL TECHNOLOGIES, INC.
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 016851/0845 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2005
From: FORD MOTOR COMPANY
To: FORD GLOBAL TECHNOLOGIES, INC.
Reel/Frame 016839/0208 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2005
From: LEWIS, DONALD JAMES; CARLSTROM, KEVIN RONALD; BOWER, STANLEY LARUE, JR.; HAHN, STEPHEN L.
To: FORD MOTOR COMPANY
Reel/Frame 016661/0973 →