IP Library Granted Patent US 7,328,618
Granted Patent B2
US 7,328,618 · App. 11/156,573 · Granted Feb 12, 2008

Non-destructive testing of pipes

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Quick Facts
Patent No.
US 7,328,618
App. No.
11/156,573
Granted
Feb 12, 2008
Kind
B2
Abstract

To perform a non-destructive condition assessment of a pipe carrying a fluid, an actual value representative of the propagation velocity of an acoustic disturbance propagating between two longitudinally separated points on the pipe is determined. A corresponding predicted value for the propagation velocity is computed as a function of at least one wall thickness parameter of the pipe by using a theoretical model for the propagation of acoustic waves in the pipe that assumes said pipe has a finite wall thickness with a predetermined circumferential thickness profile. The wall thickness parameter is then computed by matching the actual value with the predicted value, for example, by substituting the actual value in a formula predicting the theoretical value.

Claims (447)

1. A method for the non-destructive condition assessment of a pipe carrying a fluid, comprising:

detecting an acoustic disturbance propagating past two longitudinally separated points on said pipe;

determining an actual value representative of the propagation velocity of said acoustic disturbance;

computing a corresponding predicted value for the propagation velocity as a function of at least one wall thickness parameter of said pipe by using a theoretical model for the propagation of acoustic waves in said pipe that assumes said pipe has a finite wall thickness with a predetermined circumferential thickness profile; and

computing said wall thickness parameter by matching said actual value with said predicted value.

2. A method as claimed in claim 1 , wherein said actual value is determined by determining the time delays for said acoustic disturbance detected at said points, and computing said actual value by dividing the difference between the distances of said points from a source of said acoustic disturbance by said time delays.

3. A method as claimed in claim 2 , wherein said time delays are determined using a time-of-flight method or a cross-correlation method in the time or frequency domains.

4. A method as claimed in claim 1 , wherein said wall thickness parameter is computed by substituting the actual value of the propagation velocity in a formula giving the predicted value.

5. A method as claimed in claim 1 , wherein said wall thickness parameter is selected from the group consisting of the mean wall thickness, the maximum wall thickness, and the minimum wall thickness as a function of radial angle.

6. A method as claimed in claim 1 , further comprising measuring the actual propagation velocity of an acoustic disturbance along a reference pipe of known thickness profile and carrying said fluid, and computing at least one constant for use in said model.

7. A method as claimed in claim 6 , wherein said at least one constant includes the bulk modulus of elasticity of the fluid.

8. A method as claimed in claim 1 , wherein said actual value is the average propagation velocity of low-frequency acoustic disturbances in the pipe.

9. A method as claimed in claim 8 , wherein said average propagation velocity is computed from the time of detection of said acoustic disturbance by sensors located at said respective points.

10. A method as claimed in claim 1 , wherein said assumed predetermined circumferential thickness profile is linear.

11. A method as claimed in claim 10 , wherein the pipe is unconstrained in axial movement, and said predicted value is computed using the equation:

v

=

v

o

/

1

+

K

E

[

D

2

π

F

+

2

(

1

+

μ

)

]

where ν is the predicted value, ν 0 is the propagation velocity said fluid in an unbounded state, D is the internal diameter of the pipe, K is the bulk modulus of elasticity of the fluid, E is the elastic modulus of material forming the pipe, and t max and t min are respectively the maximum and minimum pipe wall thicknesses at respective angular locations θ=0 and θ=π, where θ is a polar coordinate, and F is given by the expression:

F

=

(

1

-

f

)

π

t

max

(

D

+

t

max

)

+

1

b

2

-

4

a

c

[

ln

(

2

π

fa

+

b

-

b

2

-

4

a

c

2

π

fa

+

b

+

b

2

-

4

a

c

)

-

ln

(

b

-

b

2

-

4

a

c

b

+

b

2

-

4

a

c

)

]

where

a

=

(

t

max

-

t

min

π

)

2

,

b

=

(

t

max

-

t

min

π

)

(

2

t

min

+

D

)

,

and

c

=

t

min

2

+

t

min

D

.

12. A method as claimed in claim 10 , wherein said pipe is constrained in axial movement, and said predicted value is computed using the equation:

v

=

v

o

/

1

+

K

E

[

D

2

π

F

(

1

-

μ

2

)

+

2

(

1

+

μ

)

]

where ν is the predicted value, ν 0 is the propagation velocity of said fluid in an unbounded state, D is the internal diameter of the pipe, E is the elastic modulus of material forming the pipe, and t max and t min are respectively the maximum and minimum pipe wall thicknesses at respective angular locations θ=0 and θ=π, where θ is a polar coordinate, and F is given by the expression:

F

=

(

1

-

f

)

π

t

max

(

D

+

t

max

)

+

1

b

2

-

4

a

c

[

ln

(

2

π

fa

+

b

-

b

2

-

4

a

c

2

π

fa

+

b

+

b

2

-

4

a

c

)

-

ln

(

b

-

b

2

-

4

a

c

b

+

b

2

-

4

a

c

)

]

where

a

=

(

t

max

-

t

min

π

)

2

,

b

=

(

t

max

-

t

min

π

)

(

2

t

min

+

D

)

,

and

c

=

t

min

2

+

t

min

D

.

13. A method as claimed in claim 1 , wherein said assumed predetermined circumferential thickness profile is non-linear.

14. A method as claimed in claim 1 , wherein said assumed predetermined circumferential thickness profile is uniform.

15. A method as claimed in claim 14 , wherein said pipe is unconstrained and said predicted value is computed using the equation:

v

=

v

o

/

1

+

D

t

K

E

(

2

t

D

(

1

+

μ

)

+

D

D

+

t

)

where ν is the predicted value, ν 0 is the propagation velocity of said fluid in an unbounded state, D is the internal diameter of the pipe, K is the bulk modulus of elasticity of the fluid, E is the elastic modulus of material forming the pipe, and t is the pipe wall thickness, and μ is the Poisson ratio.

16. A method as claimed in claim 14 , wherein said pipe is constrained and said predicted value is computed using the equation:

v

=

v

o

/

1

+

D

t

K

E

(

2

t

D

(

1

+

μ

)

+

D

D

+

t

(

1

-

μ

2

)

)

where ν is the predicted value, ν 0 is the propagation velocity of said fluid in an unbounded state, D is the internal diameter of the pipe, K is the bulk modulus of elasticity of the fluid, E is the elastic modulus of material forming the pipe, and t is the pipe wall thickness, and μ is the Poisson ratio.

17. A method as claimed in claim 1 , further comprising determining the damping capacity of said pipe, and deriving information about the tensile strength of said pipe from said damping capacity.

18. A method as claimed in claim 17 , wherein the attenuation of said acoustic disturbance propagating between said points is determined, and the damping capacity is derived from the attenuation.

19. A method as claimed in claim 17 , wherein the damping capacity is derived from the width of the frequency spectrum peak that corresponds to the fundamental ring frequency of the pipe or the logarithmic decrement of decaying ring vibration induced by a mechanical impact to the pipe.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Jun 20, 2018
From: BANK OF AMERICA, N.A.
To: MUELLER INTERNATIONAL, LLC
Reel/Frame 046395/0444 →
SECURITY AGREEMENT Recorded Dec 2, 2014
From: MUELLER INTERNATIONAL, LLC, AS GRANTOR
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034502/0219 →
SECURITY INTEREST Recorded Dec 1, 2014
From: MUELLER INTERNATIONAL, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034498/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2014
From: NATIONAL RESEARCH COUNCIL OF CANADA
To: MUELLER INTERNATIONAL, LLC
Reel/Frame 032623/0654 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2010
From: BRACKEN, MARC
To: ECHOLOGICS ENGINEERING INC.
Reel/Frame 025517/0937 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2010
From: ECHOLOGICS ENGINEERING INC.
To: NATIONAL RESEARCH COUNCIL OF CANADA
Reel/Frame 025518/0110 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2007
From: HUNAIDI, OSAMA; WANG, ALEX
To: NATIONAL RESEARCH COUNCIL OF CANADA
Reel/Frame 020222/0107 →