IP Library Granted Patent US 7,226,232
Granted Patent B2
US 7,226,232 · App. 11/175,777 · Granted Jun 5, 2007

Tube with resilient applicator for dispensing texture materials

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Quick Facts
Patent No.
US 7,226,232
App. No.
11/175,777
Granted
Jun 5, 2007
Kind
B2
Abstract

A dispensing system for patching a destination surface to match an existing texture pattern. The dispensing system comprises a tube member and a sponge member. The tube member defines a container opening and a container chamber, with stucco material being arranged in the container chamber. The stucco material comprises a base, a carrier, and particulate material. The sponge member defines an applicator surface and a sponge opening. The stucco material is forced out of the tube member through the container opening and the sponge opening and onto the applicator surface. The applicator surface of the sponge member is displaced such that the stucco material on the applicator comes into contact with the untextured portion of the destination surface to transfer texture material in flowable form from the applicator surface to the destination surface. The stucco material is allowed to dry.

Claims (65)

1. A method of applying texture material to an untextured portion of a destination surface comprising the steps of:

providing texture material comprising a base, a carrier, and particulate material, where

the texture material remains in a flowable form when not exposed to air, and

when exposed to air, the texture material dries into a hardened form;

providing a tube member defining a container opening;

arranging the texture material within the tube member;

providing a sponge member defining an applicator surface and a sponge opening;

securing the sponge member relative to the tube member such that the container opening and sponge opening are substantially aligned;

forcing the texture material out of the tube member through the container opening and the sponge opening and onto the applicator surface;

displacing the applicator surface of the sponge member such that the texture material on the applicator comes into contact with the untextured portion of the destination surface to transfer texture material in flowable form from the applicator surface to the destination surface, where the applicator surface is substantially parallel to the destination surface when the texture material is transferred to the destination surface;

displacing the applicator surface of the sponge member in a dabbing direction substantially perpendicular to the destination surface, where at least a portion of the particulate material is exposed and extends from the destination surface such that an applied structure of the transferred texture material substantially matches an existing structure of an existing sprayed on texture pattern on the destination surface surrounding the untextured portion; and

allowing the texture material to dry, where the hardened form of the texture material has substantially matches the existing sprayed on texture pattern on the destination surface.

2. A method as recited in claim 1 , further comprising the steps of:

providing a sponge base defining a base opening;

securing the sponge to the sponge base such that the base opening and the sponge opening are substantially aligned; and

securing the sponge base to the tube member such that the base opening and container opening are substantially aligned.

3. A method as recited in claim 1 , further comprising the steps of:

providing a cap member; and

covering the sponge member with the cap member.

4. A method as recited in claim 1 , further comprising the steps of:

providing a cap member; and

detachably securing the cap member to the base member to cover the sponge member.

5. A method as recited in claim 1 ,in which the particulate is at least one of sand and perlite.

6. A dispensing system as recited in claim 5 , in which the particulate is at least one of sand and perlite.

7. A method as recited in claim 1 , in which the texture material is acoustic texture material.

8. A method as recited in claim 1 , in which the texture material is stucco material.

9. A dispensing system for patching an untextured portion of a destination surface comprising:

a tube member defining a container opening, a container chamber, and a dispensing axis, with texture material being arranged in the container chamber, where

the texture material comprises a base, a carrier, and particulate material,

the texture material remains in a flowable form when not exposed to air, and

when exposed to air, the texture material dries into a hardened form;

a sponge member defining an applicator surface and a sponge opening, where the sponge member is secured relative to the tube member such that the container opening and sponge opening are substantially aligned, and

the applicator surface is substantially perpendicular to the dispensing axis; whereby

the texture material is forced out of the tube member through the container opening and the sponge opening and onto the applicator surface;

the tube member is arranged such that the applicator surface is substantially parallel to the destination surface and displaced along the dispensing axis such that the applicator surface of the sponge member is displaced to cause the texture material on the applicator to come into contact with the untextured portion of the destination surface to transfer texture material in flowable form from the applicator surface to the destination surface, where the applicator surface of the sponge member is

displaced such that the stucco texture material on the applicator surface comes into contact with the untextured portion of the destination surface to transfer stucco texture material in flowable form from the applicator surface to the destination surface, where the applicator surface is substantially parallel to the destination surface when the texture material is transferred to the destination surface, and

displaced in a dabbing direction substantially perpendicular to the destination surface, where at least a portion of the particulate material is exposed and extends from the destination surface such that an applied structure of the transferred texture material substantially matches an existing structure of an existing sprayed on texture pattern on the destination surface surrounding the untextured portion; and

the texture material is allowed to dry, where the hardened form of the texture material substantially matches the existing sprayed on texture pattern on the destination surface.

10. A dispensing system as recited in claim 9 , further comprising a sponge base defining a base opening, where

the sponge is secured to the sponge base such that the base opening and the sponge opening are substantially aligned; and

the sponge base is secured to the tube member such that the base opening and container opening are substantially aligned.

11. A dispensing system as recited in claim 10 , further comprising a cap member for covering the sponge member.

12. A dispensing system as recited in claim 9 , further comprising a cap member for covering the sponge member.

13. A dispensing system as recited in claim 9 , in which the texture material is acoustic texture material.

14. A dispensing system as recited in claim 9 , in which the texture material is stucco material.

15. A dispensing system for patching an untextured portion of a destination surface comprising:

a tube member defining a container opening, a container chamber, and a

dispensing axis, with texture material being arranged in the container chamber, where

the texture material comprises a base, a carrier, and at least one of sand and perlite,

the texture material remains in a flowable form when not exposed to air, and

when exposed to air, the texture material dries into a hardened form

a sponge member defining an applicator surface and a sponge opening, where the sponge member is secured relative to the tube member such that the container opening and sponge opening are substantially aligned, and

the applicator surface is substantially perpendicular to the dispensing axis; whereby

the texture material is forced out of the tube member through the container opening and the sponge opening and onto the applicator surface;

the tube member is arranged such that the applicator surface is substantially parallel to the destination surface and displaced along the dispensing axis such that the applicator surface of the sponge member is displaced to cause the texture material on the applicator to come into contact with the untextured portion of the destination surface to transfer texture material in flowable form from the applicator surface to the destination surface, where the applicator surface of the sponge member is

displaced such that the stucco texture material on the applicator surface comes into contact with the untextured portion of the destination surface to transfer stucco texture material in flowable form from the applicator surface to the destination surface, where the applicator surface is substantially parallel to the destination surface when the texture material is transferred to the destination surface, and

displaced in a dabbing direction substantially perpendicular to the destination surface, where at least a portion of the particulate material is exposed and extends from the destination surface such that an applied structure of the transferred texture material substantially matches an existing structure of an existing sprayed on texture pattern on the destination surface surrounding the untextured portion; and

the texture material is allowed to dry, where the hardened form of the texture material substantially matches the existing sprayed on texture pattern on the destination surface.

16. A dispensing system as recited in claim 15 , further comprising a sponge base defining a base opening, where

the sponge is secured to the sponge base such that the base opening and the sponge opening are substantially aligned; and

the sponge base is secured to the tube member such that the base opening and container opening are substantially aligned.

17. A dispensing system as recited in claim 16 , further comprising a cap member for covering the sponge member.

18. A dispensing system as recited in claim 15 , further comprising a cap member for covering the sponge member.

19. A dispensing system as recited in claim 15 , in which the texture material is acoustic texture material.

20. A dispensing system as recited in claim 15 , in which the texture material is stucco material.

Assignments (10)
NUNC PRO TUNC ASSIGNMENT Recorded Oct 4, 2016
From: HOMAX PRODUCTS, INC.
To: PPG ARCHITECTURAL FINISHES, INC.
Reel/Frame 040221/0116 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 028191/0838 Recorded Jul 2, 2014
From: GENERAL ELECTRIC CAPITAL CORPORATION
To: HOMAX PRODUCTS, INC.; OSMEGEN INCORPORATED
Reel/Frame 033267/0147 →
SECURITY AGREEMENT Recorded May 11, 2012
From: HOMAX PRODUCTS, INC.; OSMEGEN INCORPORATED
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS AGENT
Reel/Frame 028191/0838 →
SECURITY AGREEMENT Recorded Nov 7, 2006
From: THE GONZO CORPORATION; HOMAX PRODUCTS, INC.; MAGIC AMERICAN PRODUCTS, INC.; OSMEGEN INCORPORATED; SITE-B COMPANY
To: FREEPORT FINANCIAL LLC, AS SECOND LIEN AGENT
Reel/Frame 018480/0796 →
SECURITY AGREEMENT Recorded Nov 6, 2006
From: THE GONZO CORPORATION; HOMAX PRODUCTS, INC.; MAGIC AMERICAN PRODUCTS, INC.; OSMEGEN INCORPORATED; SITE-B COMPANY
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS AGENT
Reel/Frame 018480/0333 →
RELEASE OF SECURITY INTEREST Recorded Nov 6, 2006
From: THE ROYAL BANK OF SCOTLAND PLC, AS SECOND LIEN COLLATERAL AGENT
To: HOMAX PRODUCTS, INC.; MAGIC AMERICAN PRODUCTS, INC.; SITE-B COMPANY; OSMEGEN INCORPORATED
Reel/Frame 018480/0195 →
RELEASE OF SECURITY INTEREST Recorded Nov 6, 2006
From: THE ROYAL BANK OF SCOTLAND PLC
To: HOMAX PRODUCTS, INC.; MAGIC AMERICAN PRODUCTS, INC.; SITE-B COMPANY; OSMEGEN INCORPORATED
Reel/Frame 018480/0237 →
SECURITY AGREEMENT Recorded Feb 16, 2006
From: HOMAX PRODUCTS, INC.; OSMEGEN INCORPORATED; SITE-B COMPANY; MAGIC AMERICAN PRODUCTS, INC.
To: THE ROYAL BANK OF SCOTLAND PLC, AS SECOND LIEN COLLATERAL AGENT
Reel/Frame 017176/0272 →
SECURITY AGREEMENT Recorded Feb 15, 2006
From: HOMAX PRODUCTS, INC.; OSMEGEN INCORPORATED; SITE-B COMPANY; MAGIC AMERICAN PRODUCTS, INC.
To: THE ROYAL BANK OF SCOTLAND PLC
Reel/Frame 017164/0895 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2005
From: GREER, LESTER R.; HANSON, RANDAL W.
To: HOMAX PRODUCTS, INC.
Reel/Frame 016555/0137 →