IP Library Granted Patent US 7,348,705
Granted Patent B2
US 7,348,705 · App. 11/187,138 · Granted Mar 25, 2008

Multi-phase fractional slot windings for electric machines having segmented bar-shaped windings

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Quick Facts
Patent No.
US 7,348,705
App. No.
11/187,138
Granted
Mar 25, 2008
Kind
B2
Abstract

An electric machine comprises a stator core defining a plurality of slots. Multi-phase fractional slot windings are positioned in the slots of the stator core. The multi-phase winding include a first winding set comprised of a first plurality of conductors having a substantially rectangular cross-sectional shape and a second winding set comprised of a second plurality of conductors having a substantially rectangular cross-sectional shape. The multi-phase fractional slot windings include a non-integer slots per pole per phase value.

Claims (19)

1. An electric machine comprising:

a) a core defining a plurality of slots;

b) multi-phase fractional slot windings positioned in the slots of the core, the multi-phase windings including a first winding set comprised of a first plurality of conductors having a substantially rectangular cross-sectional shape and a second winding set comprised of a second plurality of conductors having a substantially rectangular cross-sectional shape, wherein the multi-phase fractional slot windings are provided as wave windings and include a non-integer slots per pole per phase value of q, q being a mixed fraction in the form of b·(c/d), wherein the value of d is not equal to three or a multiple of three, and wherein the number of parallel paths per phase of the multi-phase fractional slot windings is less than or equal to two.

2. The electric machine of claim 1 wherein the multi-phase fractional slot winding comprises a three-phase winding.

3. The electric machine of claim 1 wherein the first plurality of conductors and the second plurality of conductors comprise at least four layers of conductors in each of the plurality of stator slots and wherein the first plurality of conductors are positioned in the first and second layer of the plurality of stator slots and the second plurality of conductors are positioned in the third and fourth layers of the plurality of stator slots.

4. The electric machine of claim 1 further comprising a third winding set comprised of a third plurality of conductors.

5. The electric machine of claim 1 wherein the core is a stator core.

6. The electric machine of claim 1 wherein the multi-phase windings are balanced.

7. The electric machine of claim 1 , wherein the stator defines 54 slots, wherein the multi-phase fractional slot windings have two winding sets comprised of the first winding set and the second winding set, and wherein q=1½.

8. A hybrid electric vehicle comprising:

a) an internal combustion engine; and

b) an electric machine operably connected to the internal combustion engine,

wherein the electric machine comprises

i) a rotor;

ii) a stator defining a plurality of slots;

iii) multi-phase fractional slot windings positioned in the slots of the stator, the multi-phase windings including a first winding set comprised of a first plurality of conductors having a substantially rectangular cross-sectional shape and a second winding set comprised of a second plurality of conductors having a substantially rectangular cross-sectional shape, wherein the multi-phase fractional slot windings are provided as wave windings and include a non-integer slots per pole per phase value of q, q being a mixed fraction in the form of b·(c/d), wherein the value of d is not equal to three or a multiple of three.

9. The hybrid electric vehicle of claim 8 wherein the first plurality of conductors and the second plurality of conductors comprise at least four layers of conductors in each of the plurality of stator slots and wherein the first plurality of conductors are positioned in the first and second layer of the plurality of stator slots and the second plurality of conductors are positioned in the third and fourth layers of the plurality of stator slots.

10. The hybrid electric vehicle of claim 8 wherein the first plurality of conductors are hairpin conductors and the second plurality of conductors are hairpin conductors.

11. The hybrid electric vehicle of claim 8 , wherein the stator defines 54 slots, wherein the multi-phase fractional slot windings have two winding sets comprised of the first winding set and the second winding set, and wherein q=1½.

Assignments (22)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025525/0186 Recorded Nov 12, 2015
From: WELLS FARGO CAPITAL FINANCE, L.L.C.
To: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, L.L.C.
Reel/Frame 037108/0618 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025521/0387 Recorded Nov 12, 2015
From: BANK OF AMERICA, N.A.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 037101/0125 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025578/0009 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025577/0885 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (THIRD LIEN) Recorded Jan 4, 2011
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES L.L.C.
Reel/Frame 025577/0001 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (SECOND LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0597 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0410 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0494 →
SECURITY AGREEMENT Recorded Dec 23, 2010
From: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 025525/0186 →
GRANT OF PATENT SECURITY INTEREST Recorded Dec 20, 2010
From: REMY TECHNOLOGIES, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025521/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2010
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, LLC
Reel/Frame 025436/0988 →
RELEASE OF SECURITY INTEREST Recorded Jan 11, 2008
From: DEUTSCHE BANK NATIONAL TRUST COMPANY
To: REMY INTERNATIONAL, INC.
Reel/Frame 020353/0212 →
SECURITY AGREEMENT Recorded Dec 21, 2007
From: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M. & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY, INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; REMY REMAN, L.L.C.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES, L.L.C.
To: THE BANK OF NEW YORK TRUST COMPANY, N.A.
Reel/Frame 020540/0381 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Dec 17, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020270/0951 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Dec 14, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0583 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2007
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 020261/0563 →
SECURITY AGREEMENT (REVOLVER) Recorded Dec 13, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0460 →
RELEASE OF SECURITY INTEREST Recorded Dec 5, 2007
From: WACHOVIA CAPITAL FINANCE CORPORATION (CENTRAL) (FORMERLY KNOW AS CONGRESS FINANCIAL CORPORATION (CENTRAL))
To: REMY INTERNATIONAL, INC.
Reel/Frame 020196/0553 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Oct 31, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020056/0141 →
SECURITY AGREEMENT (REVOLVER) Recorded Oct 30, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020064/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2005
From: CAI, WILLIAM; FULTON, DAVID
To: REMY INTERNATIONAL, INC.
Reel/Frame 017071/0128 →