Lined water conduit
A method of lining the interior passageway of a water conduit and the article produced thereby is disclosed.
1 . A water conduit faucet assembly comprising:
a base;
a delivery spout supported by the base and formed of a metallic material, the delivery spout including an outer surface and an inner surface extending between an inlet and an opposing outlet; and
a thermoplastic liner molded within the delivery spout, the thermoplastic liner having an outer surface substantially contacting the inner surface of the delivery spout from the inlet to the outlet.
2 . The water faucet assembly of claim 1 , wherein the thermoplastic liner is formed of a polyethylene.
3 . The water faucet assembly of claim 2 , wherein the thermoplastic liner is formed of a cross-linked polyethylene.
4 . The water faucet assembly of claim 1 , further comprising a plating layer received on the outer surface of the support tube.
5 . (canceled)
6 . A delivery spout for a water faucet assembly, the delivery spout comprising:
an outer cover formed of a metallic material; and
a liner received within the outer cover, the liner being formed of a cross-linked polyethylene.
7 . The delivery spout of claim 6 , wherein the liner is molded within the outer cover.
8 . The delivery spout of claim 7 , wherein the liner is blow molded within the outer cover.
9 . The delivery spout of claim 6 , wherein the linter has an outer surface which contacts the inner surface of the outer cover from the inlet to the outlet.
10 . The delivery spout of claim 6 , further comprising a plating layer received on the outer surface of the outer cover.
11 . A method of forming a water conduit, the method comprising the steps of:
providing a support tube including a first end, a second end, and an inner surface defining a passageway extending between the first end and the second end;
providing a thermoplastic material;
inserting the thermoplastic material within the passageway of the support tube;
heating the thermoplastic material;
placing a tubular member of the thermoplastic material within the passageway of the support tube, the tubular member having a first end and a second end;
sealing the first end of the tubular member with a plug;
sealing the second end of the tubular member with a blow pin assembly;
applying pressurized fluid to the second end of the tubular member; and
cooling the thermoplastic material within the support tube.
12 . The method of claim 11 , wherein the thermoplastic material comprises a polyethylene, and the method further comprises the step of cross-linking the polyethylene.
13 . The method of claim 12 , wherein the cross-linking step includes providing a silane-grafted polyethylene and exposing the silane-grafted polyethylene to moisture and heat.
14 . (canceled)
15 . The method of claim 11 , further comprising the step of metal plating the outer surface of the support tube.
16 . The method of claim 11 , wherein the support tube comprises a delivery spout of a water faucet assembly.
17 . A method of forming a delivery spout for a water faucet assembly, the method comprising the steps of:
providing a metallic support tube including a passageway;
providing a polyethylene material;
inserting the polyethylene material within the passageway of the support tube;
heating the polyethylene material;
molding the polyethylene material within the support tube; and
cross-linking the polyethylene material within the support tube.
18 . The method of claim 17 , wherein the cross-linking steps includes providing a silane-grafted polyethylene and exposing the silane-grated polyethylene to moisture and heat.
19 . The method of claim 17 , wherein the molding step includes placing a tubular member of the polyethylene material within the passageway of the support tube, the tubular member having a first end and a second end, sealing the first end of the tubular member, and applying pressurized fluid to the second end of the tubular member.
20 . The method of claim 17 , further comprising the step of metal plating the outer surface of the support tube.
21 . The water faucet assembly of claim 3 , wherein the thermoplastic liner is cross-linked within the delivery spout.
22 . The water faucet assembly of claim 1 , further comprising a rotatable coupling supporting the delivery spout.