IP Library Patent Application 11199100
Patent Application
App. No. 11/199,100

Gas dispersion manufacture of nanoparticulates, and nanoparticulate-containing products and processing thereof

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Patent No.
US None
App. No.
11/199,100
Abstract

In one aspect, the present invention relates to a method of making multi-phase particles that include nanoparticulates and matrix, which maintains the nanoparticulates in a dispersed state. A flowing gas dispersion is generated that includes droplets of a precursor medium dispersed in a gas phase. The precursor medium contains liquid vehicle and at least a first precursor to a first material and a second precursor to a second material. The multi-phase particles are formed from the gas dispersion by removing at least a portion of the liquid vehicle from the droplets of precursor medium. The nanoparticulates in the multi-phase particles include the first material and the matrix in the multi-phase particles includes the second material.

Claims (41)

1 .- 11 . (canceled)

12 . A gas dispersion method for making nanoparticulates, the method comprising:

generating a flowing gas dispersion, as generated the gas dispersion comprising droplets of a precursor medium dispersed in a gas phase, with the precursor medium comprising liquid vehicle and at least two precursors, a first said precursor being a precursor to a first material and a second said precursor being a precursor to a second material, the second material being a surface-modifying material;

in the gas dispersion, forming particles dispersed in the gas phase, the particles each comprising the second material and nanoparticulates that include the first material;

the forming particles comprising removing at least a portion of the liquid vehicle from the droplets;

wherein, the particles are decomposable in a liquid dispersion medium to release the nanoparticulates from the particles for dispersion of the nanoparticulates in the liquid dispersion medium; and

wherein, when the particles are decomposed in and the nanoparticulates are dispersed in the liquid dispersion medium, at least a portion of the second material modifies a surface of the dispersed nanoparticulates.

13 . The method of claim 12 , wherein the second material comprises a dispersing agent to inhibit agglomeration of the nanoparticulates in the dispersion medium.

14 . The method of claim 12 , wherein the second material comprises a surfactant interacting with the nanoparticulates to modify surface properties of the nanoparticulates when the particles are decomposed in the liquid dispersion medium.

15 . The method of claim 12 , wherein the second material coats the surface of the nanoparticulates when the particles are decomposed in the liquid dispersion medium.

16 . The method of claim 12 , wherein the second material is chemically reactable with to functionalize the surface of the nanoparticulates.

17 .- 18 . (canceled)

19 . The method of claim 12 , wherein after the forming particles, the method comprises:

decomposing the particles in the liquid dispersion medium; and

in the liquid dispersion medium, releasing the nanoparticulates from the particles.

20 . The method of claim 19 , wherein during or after the decomposing, the method comprises:

reacting the second material with the nanoparticulates to functionalize a surface of the nanoparticulates.

21 . The method of claim 19 , wherein during the releasing, the second material interacts with the nanoparticulates to inhibit agglomeration and aid dispersion of the nanoparticulates in the liquid dispersion medium.

22 . The method of claim 12 , wherein the particles comprise matrix that maintains the nanoparticulates in a dispersed state in the particles, the matrix comprising the second material.

23 .- 49 . (canceled)

50 . A gas dispersion method for making nanoparticulates, the method comprising:

generating a flowing gas dispersion, as generated the gas dispersion comprising droplets of a precursor medium dispersed in a gas phase, with the precursor medium comprising liquid vehicle and at least two precursors, a first said precursor being a precursor to a first material and a second said precursor being a precursor to a second material;

in the gas dispersion, forming multi-phase particles dispersed in the gas phase, the multi-phase particles each comprising a dispersion of nanoparticulates and matrix, the nanoparticulates maintained in a dispersed state by the matrix, the nanoparticulates comprising the first material and the matrix comprising the second material;

the forming multi-phase particles comprising removing at least a portion of the liquid vehicle from the droplets to the gas phase and reacting the first precursor to form the first material;

wherein, prior to the forming multi-phase particles, the gas dispersion comprises a reducing agent; and

wherein the forming multi-phase particles comprises reaction of the reducing agent to promote chemical reduction to form the first material.

51 . The method of claim 50 , wherein during the generating, the reducing agent is contained within the precursor medium.

52 . The method of claim 50 , wherein during the generating, the reducing agent is dissolved in the liquid vehicle of the precursor medium.

53 . The method of claim 50 , wherein the reaction of the reducing agent reduces a temperature at which the first material forms in the gas dispersion.

54 . The method of claim 50 , wherein reaction of the reducing agent reduces a temperature at which the first material forms in the gas dispersion by at least 50° C.

55 .- 92 . (canceled)

93 . A particulate product comprising:

multi-phase particles comprising a dispersion of nanoparticulates and matrix, with the nanoparticulates maintained in a dispersed state by the matrix, the matrix comprising a surface-modifying material; and

wherein the particles are decomposable to release the nanoparticulates from the dispersed state with at least a portion of the surface-modifying material remaining with the nanoparticulates and modifying a surface of the nanoparticulates.

94 . The particulate product of claim 93 , wherein the surface-modifying material comprises a dispersing agent for inhibiting agglomeration of the nanoparticulates when released from the dispersed state.

95 . The particulate product of claim 93 , wherein the surface-modifying material comprises a surfactant.

96 . The particulate product of claim 93 , wherein the surface-modifying material comprises a polymer.

97 . The particulate product of claim 93 , wherein the surface-modifying material is a first matrix material and the matrix comprises a second matrix material that is different than the surface-modifying material; and

the second matrix material is selectively removable from the multi-phase particles relative to the surface-modifying material.

98 . The particulate product of claim 97 , wherein the surface-modifying material is a polymer and the second matrix material is an inorganic salt.

99 .- 124 . (canceled)

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2014
From: CABOT CORPORATION
To: SICPA HOLDING SA
Reel/Frame 034160/0874 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2005
From: KODAS, TOIVO; HAMPDEN-SMITH, MARK J.; KUNZE, KLAUS; DERICOTTE, DAVID E.; VANHEUSDEN, KAREL; STUMP, AARON D.
To: CABOT CORPORATION
Reel/Frame 016874/0338 →