IP Library Granted Patent US 8,748,734
Granted Patent B2
US 8,748,734 · App. 11/201,288 · Granted Jun 10, 2014

Rectangular conductor for solar battery, method for fabricating same and lead wire for solar battery

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Quick Facts
Patent No.
US 8,748,734
App. No.
11/201,288
Granted
Jun 10, 2014
Kind
B2
Abstract

A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 μΩ·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13 , to provide a lead wire 20 for a solar battery.

Claims (32)

1. A rectangular conductor, comprising:

a conductor having a volume resistivity equal to or less than 50 μΩ·mm, and a 0.2% yield strength value equal to or less than 80 MPa in a tensile test;

wherein the conductor comprises Cu,

wherein the conductor is configured to be bonded by soldering to a contact region of a silicon crystal wafer of a solar battery, and

wherein a warping force generated by a thermal contraction of the conductor after solder bonding to the silicon crystal wafer is reduced such that a warping is equal to or less than 3.2 mm.

2. A method for fabricating a rectangular conductor, comprising the steps of:

rolling a conductor having a volume resistivity equal to or less than 50μΩ·mm to have a rectangular cross section; and

conducting a heat treatment for the rectangular conductor to have a 0.2% yield strength value equal to or less than 80 MPa in a tensile test;

wherein the conductor comprises Cu,

wherein the rectangular conductor is configured to be bonded by soldering to a contact region of a silicon crystal wafer of a solar battery, and

wherein a warping force generated by a thermal contraction of the rectangular conductor after solder bonding to the silicon crystal wafer is reduced such that a warping is equal to or less than 3.2 mm.

3. The method for fabricating a rectangular conductor, according to claim 2 , wherein:

the step of conducting the heat treatment is conducted by flowing a current through the conductor.

4. The method for fabricating a rectangular conductor, according to claim 2 , wherein:

the step of conducting the heat treatment is conducted by heating the conductor using a heater.

5. A lead wire, comprising:

a rectangular conductor having a volume resistivity equal to or less than 50 μΩ·mm, and a 0.2% yield strength value equal to or less than 80 MPa in a tensile test; and

a solder plating film provided on at least a region of a surface of the rectangular conductor;

wherein the conductor comprises Cu,

wherein the lead wire is configured to be bonded by soldering to a contact region of a silicon crystal wafer of a solar battery, and

wherein a warping force generated by a thermal contraction of the lead wire after solder bonding to the silicon crystal wafer is reduced such that a warping is equal to or less than 3.2 mm.

6. The lead wire, according to claim 5 , wherein:

the solder plating film is composed of Sn—Ag—Cu based Pb free solder.

7. The rectangular conductor, according to claim 1 , wherein the conductor is in a heat treated condition.

8. The lead wire, according to claim 5 , wherein the conductor is in a heat treated condition.

9. An arrangement comprising:

a conductor having a volume resistivity equal to or less than 50μΩ·mm, and a 0.2% yield strength value equal to or less than 80 MPa in a tensile test;

wherein the conductor comprises Cu,

wherein the conductor is bonded to a contact region of a silicon crystal wafer of a solar battery, and

wherein a warping force generated by a thermal contraction of the conductor after bonding to the silicon crystal wafer is reduced such that a warping is equal to or less than 3.2 mm.

10. The rectangular conductor, according to claim 1 , wherein the volume resistivity is equal to or less than 50μΩ·mm, and the 0.2% yield strength value is equal to or less than 50 MPa in the tensile test.

11. The rectangular conductor, according to claim 1 , wherein the conductor consists of Cu.

Assignments (2)
CHANGE OF NAME Recorded Dec 27, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 066130/0563 →
MERGER Recorded Jan 29, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 032134/0723 →