Tripod-mounted magnetic mixer apparatus and method
View Patent ↗A stirring apparatus that includes a coupling member and a bladed impeller that is offset from the coupling member by an extension. The stirring apparatus also includes a support that prevents the apparatus from tipping over. The stirring apparatus further includes an extraction facilitating component designed to allow for easier removal of the apparatus from a tank. In addition, a method for stirring a substance in a tank.
1. A mixing system, comprising:
a vessel having a lower vessel wall;
a rotating drive member disposed outside of the lower vessel wall and having at least one drive magnet;
a rotatable driven coupling member disposed inside of the lower vessel wall and having at least one driven magnet;
a shaft extending inward into the vessel and attached to the driven coupling member;
a plurality of impellers extending radially from the shaft;
a support frame comprising: at least three legs, with each leg having a lower end affixed to the lower wall of the vessel, and extending upwardly into the vessel, with the three legs each having an upper end; an upper bearing ring that supports the shaft for rotation, wherein each leg upper end supports the upper bearing ring; a lower bearing ring that supports the shaft for rotation; and
a plurality of struts, each strut extending radially inward from a respective leg to support the lower bearing ring, wherein the shaft is supported by the upper and lower bearing rings, and the upper and lower bearing rings are supported axially and radially by the legs and the struts, so that the shaft and the driven coupling member are suspended and the driven coupling member is held at an axial location spaced above the lower vessel wall.
2. A system according to claim 1 , further comprising a ring attached to the shaft to facilitate removal of the shaft from the vessel.
3. The system according to claim 1 , wherein the legs form a tripod arrangement.
4. The system according to claim 1 , wherein the driven coupling member comprises a flat plate affixed to the lower end of the shaft.
5. The system according to claim 1 , wherein the driven coupling member comprises a disc affixed to the lower end of the shaft.
6. The system according to claim 1 , wherein each bearing ring comprises a ball bearing.
7. The system according to claim 1 , wherein each bearing ring comprises a journal bearing.
8. A mixing system, comprising:
a vessel having a lower vessel wall;
a rotating drive means disposed outside of the lower vessel wall and having at least one drive magnet;
a rotatable driven coupling means disposed inside of the lower vessel wall and having at least one driven magnet;
a shaft extending inward into the vessel and attached to the driven coupling means;
a plurality of impellers extending radially from the shaft;
a support frame comprising: at least three legs, with each leg having a lower end affixed to the lower wall of the vessel, and extending upwardly into the vessel, with the three legs each having an upper end; an upper bearing means that supports the shaft for rotation, wherein each leg upper end supports the upper bearing means; a lower bearing means that supports the shaft for rotation; and
a plurality of struts, each strut extending radially inward from a respective leg to support the lower bearing means, wherein the shaft is supported by the upper and lower bearing means, and the upper and lower bearing means are supported axially and radially by the legs and the struts, so that the shaft and the driven coupling means are suspended and the driven coupling means is held at an axial location spaced above the lower vessel wall.
9. A system according to claim 8 , further comprising a ring attached to the shaft to facilitate removal of the shaft from the vessel.
10. The system according to claim 8 , wherein the legs form a tripod arrangement.
11. The system according to claim 8 , wherein the driven coupling means comprises a flat plate affixed to the lower end of the shaft.
12. The system according to claim 8 , wherein the driven coupling means comprises a disc affixed to the lower end of the shaft.
13. The system according to claim 8 , wherein each bearing means comprises a ball bearing.
14. The system according to claim 8 , wherein each bearing means comprises a journal bearing.
15. A mixing method for use with a vessel having a lower vessel wall, a rotating drive member disposed outside of the lower vessel wall and having at least one drive magnet, a rotatable driven coupling member disposed inside of the lower vessel wall and having at least one driven magnet, a shaft extending inward into the vessel and attached to the coupling member, and a plurality of impellers extending radially from the shaft comprising:
supporting the shaft using a support frame comprising: at least three legs, with each leg having a lower end affixed to the lower wall of the vessel, and extending upwardly into the vessel, with the three legs each having an upper end; an upper bearing ring that supports the shaft for rotation, wherein each leg upper end supports the upper bearing ring; a lower bearing ring that supports the shaft for rotation; and
a plurality of struts, each strut extending radially inward from a respective leg to support the lower bearing means, wherein the shaft is supported by the upper and lower bearing means, and the upper and lower bearing means are supported axially and radially by the legs and the struts, so that the shaft and the driven coupling member are suspended and the driven coupling member is held at an axial location spaced above the lower vessel wall.