Process for removing the peel from citrus fruit
View Patent ↗An efficient process for enzymatically peeling citrus fruit applies a vacuum to perforated fruit and, while maintaining that vacuum, introduces an enzyme solution to the perforated fruit. The fruit is infused with the enzyme by releasing the vacuum pressure. After incubating the enzyme, the albedo of the fruit is weakened and the citrus peel can be readily removed. The peeled fruit may be divided into sections and the encompassing membrane removed.
1. A process for removing the peel from citrus fruit having a peel, fruit segments inside the peel, and albedo between the peel and the fruit segments, comprising the steps of:
preparing the peel of the fruit in a plurality of locations to establish access to the albedo without penetrating fruit segments;
applying a vacuum to the prepared citrus fruit to remove gas from the fruit;
while maintaining the vacuum, applying an enzyme solution to the prepared citrus fruit;
releasing the vacuum so that the prepared citrus fruit is infused with the enzyme solution;
incubating the infused citrus fruit so that the enzyme solution deteriorates the albedo; and
removing the peel from the citrus fruit.
2. The process for removing the peel from citrus fruit of claim 1 , wherein the citrus fruit is selected from the group consisting of grapefruit, orange, lemon and lime.
3. The process for removing the peel from citrus fruit of claim 2 , wherein the citrus fruit is grapefruit.
4. The process for removing the peel from citrus fruit of claim 2 , wherein the citrus fruit is oranges.
5. The process for removing peel from citrus fruit of claim 1 , wherein the skin preparation step involves abrading the peel.
6. The process for removing peel from citrus fruit of claim 1 , wherein the skin preparation step involves perforating the peel.
7. The process for removing the peel from citrus fruit of claim 1 , wherein the vacuum application step includes exposing the fruit to a vacuum pressure in the range of about 1 in. Hg. to about 29 in. Hg.
8. The process for removing the peel from citrus fruit of claim 7 , wherein the vacuum pressure is about 27 in. Hg.
9. The process for removing the peel from citrus fruit of claim 1 , wherein the vacuum is applied for a time period in the range of about 1 second to about 2 hours.
10. The process for removing the peel from citrus fruit of claim 9 , wherein the vacuum is applied for a time period of about 7 minutes.
11. The process for removing the peel from citrus fruit of claim 1 , wherein the enzyme solution is introduced in a time period ranging from about 1 to about 120 minutes.
12. The process for removing the peel from citrus fruit of claim 11 , wherein the enzyme solution is introduced in a time period ranging from about 1 to about 10 minutes.
13. The process for removing the peel from citrus fruit of claim 11 , wherein the enzyme solution in introduced in a time period of about 3 minutes.
14. The process for removing the peel from citrus fruit of claim 1 , wherein the enzyme solution comprises water and the enzyme, and the enzyme has a concentration, by weight, in the range of about 0.01% to about 40.00%.
15. The process for removing the peel from citrus fruit of claim 1 , wherein the enzyme solution comprises water and the enzyme, where the enzyme has a concentration of about 0.15% by weight.
16. The process for removing the peel from citrus fruit of claim 1 , wherein the enzyme has a denaturing temperature, and the incubation step occurs at a temperature exceeding freezing and less than the denaturing temperature of the enzyme.
17. The process for removing the peel from citrus fruit of claim 16 , wherein the temperature of the incubation step is selected such that the enzyme activity is within about 5% of its maximum activity per unit of substrate.
18. The process for removing the peel from citrus fruit of claim 17 , wherein the incubation step occurs at a temperature in the range of about 32° F. to about 155° F.
19. The process for removing the peel from citrus fruit of claim 17 , wherein the incubation step occurs at a temperature in the range of about 100° F. to about 150° F.
20. The process for removing the peel from citrus fruit of claim 17 , wherein the incubation step occurs at a temperature of about 122° F.
21. The process for removing the peel from citrus fruit of claim 1 , further including the steps of:
deactivating the enzyme by exposing the enzyme to a high temperature; and
dividing the peeled fruit into segments.
22. The process for removing the peel from citrus fruit of claim 1 , wherein the perforating step is performed mechanically.
23. The process for removing the peel from citrus fruit of claim 22 , wherein the mechanical perforation is accomplished by advancing the fruit with a screw conveyor while supporting the fruit on a plurality of generally parallel rotating rods having perforation pins extending therefrom.
24. The process for removing the peel from citrus fruit of claim 1 , wherein the enzyme solution includes a surface active agent.
25. The process for removing the peel from citrus fruit of claim 1 , wherein the enzyme solution is used for at least one subsequent batch of citrus fruit.
26. The process for removing the peel from citrus fruit of claim 25 , wherein the concentration of the enzyme solution is adjusted for each subsequent batch to have a predetermined value.
27. The process for removing the peel from citrus fruit of claim 26 , wherein the adjustment step includes topping-up the enzyme solution with a predetermined amount of fresh enzyme solution.
28. The process for removing the peel from citrus fruit of claim 26 , where in the adjustment step includes fortification of the enzyme solution with a predetermined amount of substantially pure enzyme.
29. The process for removing the peel of citrus fruit of claim 26 further including standardization of the enzyme by:
comparing viscosity of a sample of the enzyme solution with viscosities of known concentrations of the enzyme solution to identify the enzyme concentration of the sample;
determining the amount of pure enzyme to restore the nominal concentration of enzyme in the solution; and
adding that amount of substantially pure enzyme to the enzyme solution.