IP Library Granted Patent US 7,442,231
Granted Patent B2
US 7,442,231 · App. 11/209,054 · Granted Oct 28, 2008

Electricity generation system

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Quick Facts
Patent No.
US 7,442,231
App. No.
11/209,054
Granted
Oct 28, 2008
Kind
B2
Abstract

An electricity generation system is disclosed for utilization with a natural gas purification system. In one embodiment, a gas-driven engine which is substantially powered by a low-BTU gas produced in a natural gas purification process is mechanically coupled to an electric motor and is utilized to drive the electrical motor. The electric motor generates electrical energy that can be utilized to power substantially all or a portion of the purification process' electrical load. The generated electricity may be used to supply major or minor loads of the gas purification process.

Claims (16)

1. A process to purify a natural gas stream comprising between about 25% and about 60% total inerts, the process comprising the acts of:

(a) treating the natural gas stream with a first-stage process comprising one or more processes of the group of selective membrane filtration, cryogenic distillation, and amine scrubbing to produce a semi-purified natural gas stream comprising less than or equal to about 30% total combined inerts;

(b) treating the semi-purified natural gas stream with a second-stage process in a pressure swing adsorption unit having one or more adsorbent beds having CTS-1 molecular sieve to obtain a product natural-gas stream comprising less than about 5% total combined inerts;

(c) recovering a low-BTU stream from either or both of the first-stage process or the second-stage process;

(d) feeding the low-BTU stream to a gas-driven engine, the gas-driven engine being mechanically coupled to an electric generator;

(e) generating electricity via the electric generator; and

(f) using at least some of the generated electricity to power either or both of the first-stage process or the second-stage process.

2. The purification process of claim 1 , wherein the gas-driven engine is mechanically coupled to the electric generator via a drive belt.

3. The purification process of claim 1 , wherein the low-BTU stream is a tail gas produced by the second-stage process.

4. The purification process of claim 1 , wherein the low-BTU stream is a gas engine fuel produced by the first-stage process.

5. The purification process of claim 1 , wherein the electric generator is an A.C. generator.

6. The purification process of claim 1 , wherein the electric generator is a D.C. generator.

7. The purification process of claim 1 , wherein the low-BTU stream has a BTU value of between about 250 BTU/scf and about 500 BTU/scf.

8. The purification process of claim 1 , wherein the low-BTU stream has a BTU value of between about 270 BTU/scf and about 500 BTU/scf.

9. The purification process of claim 1 , wherein the low-BTU stream has a BTU value of between about 330 BTU/scf and about 400 BTU/scf.

10. The purification process of claim 1 , wherein the low-BTU stream has a BTU value of between about 250 BTU/scf and about 400 BTU/scf.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2022
From: UMB BANK, N.A., AS COLLATERAL TRUSTEE
To: REG SYNTHETIC FUELS, LLC; RENEWABLE ENERGY GROUP, INC.; REG SENECA, LLC; REG BIOFUELS, LLC
Reel/Frame 060562/0428 →
PATENT SECURITY AGREEMENT Recorded Jun 19, 2021
From: REG SYNTHETIC FUELS, LLC
To: UMB BANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 056628/0673 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2014
From: SYNTROLEUM CORPORATION
To: REG SYNTHETIC FUELS, LLC
Reel/Frame 033430/0470 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2005
From: LANDRUM, J. MARK
To: SYNTROLEUM CORPORATION
Reel/Frame 017339/0626 →